QA/QC  › Roofing & Insulation  › Insulation Water Absorption
Test-report · QC-ROF-TST-002
Insulation Water Absorption Test Report
18 checkpoints across 6 sections. During material sourcing and periodic batch validation for insulation moisture durability
18 Checkpoints
6 Sections
Per batch / per lot or annually
Material Testing Lab, QC Engineer

Checklist Preview

S.No.CheckpointIS RequirementStatus
A. SAMPLE PREPARATION
A1Test samples cut to standard size: 100 x 100 x thickness mm (minimum 3 samples)
Acceptance: Sample size 100x100mm; Cut from different areas of batch; Edges trimmed smoothly
Cl. 3 — Sample dimensions
OK
NC
NA
HOLD
A2All sample surfaces sealed except test surface using waterproof tape or sealant
Acceptance: 5 surfaces sealed; Test surface free and clean; Seal applied fully to edges
Cl. 3.1 — Surface preparation
OK
NC
NA
HOLD
A3Initial dry mass of each sample measured (M0) using calibrated balance ±0.01g
Acceptance: Mass measured to ±0.01g; Recorded per sample; 3+ samples minimum; Average calculated
Cl. 4 — Initial mass
OK
NC
NA
HOLD
B. TEST SETUP & IMMERSION PROTOCOL
B1Water immersion tank filled with distilled water at 23±2°C
Acceptance: Distilled water used; Temperature 23±2°C maintained; Tank clean and suitable
Cl. 5 — Test environment
OK
NC
NA
HOLD
B2Samples immersed horizontally in water: test surface downward, depth ≥50mm below water surface
Acceptance: Samples submerged fully; Test surface down; Depth ≥50mm; No samples overlapping
Cl. 5.1 — Immersion configuration
OK
NC
NA
HOLD
B3Test duration determined: 24-hour short-term or 28-day long-term as per specification
Acceptance: 24h or 28-day test per spec; Start time logged; Duration strictly observed
Cl. 6 — Test duration
OK
NC
NA
HOLD
C. MASS MEASUREMENT & MONITORING
C1For 24-hour test: samples removed at 1h, 2h, 4h, 8h, 16h, 24h intervals
Acceptance: All time points measured; Times logged accurately; No skipped intervals
Cl. 7 — Interim measurements (short-term)
OK
NC
NA
HOLD
C2For 28-day test: samples removed and weighed at day 1, 3, 7, 14, 21, 28
Acceptance: All schedule points measured; Days logged; Regular intervals maintained
Cl. 7.1 — Interim measurements (long-term)
OK
NC
NA
HOLD
C3At each interval: sample surface blotted with cloth to remove excess water; weighed immediately (M)
Acceptance: Blotted dry per std; Weighed within 30 sec of removal; Balance ±0.01g precision
Cl. 8 — Weight measurement procedure
OK
NC
NA
HOLD
C4Sample immediately re-immersed after weighing to maintain test conditions
Acceptance: Sample immersed within 1 minute of weighing; Replaced in same position in water
Cl. 8.1 — Re-immersion protocol
OK
NC
NA
HOLD
Showing 10 of 18 checkpoints ·
A. SAMPLE PREPARATION
A1Test samples cut to standard size: 100 x 100 x thickness mm (minimum 3 samples)
Cl. 3 — Sample dimensions (IS 2530)
Sample size 100x100mm; Cut from different areas of batch; Edges trimmed smoothly
OKNCNAHOLD
A2All sample surfaces sealed except test surface using waterproof tape or sealant
Cl. 3.1 — Surface preparation (IS 2530)
5 surfaces sealed; Test surface free and clean; Seal applied fully to edges
OKNCNAHOLD
A3Initial dry mass of each sample measured (M0) using calibrated balance ±0.01g
Cl. 4 — Initial mass (IS 2530)
Mass measured to ±0.01g; Recorded per sample; 3+ samples minimum; Average calculated
OKNCNAHOLD
B. TEST SETUP & IMMERSION PROTOCOL
B1Water immersion tank filled with distilled water at 23±2°C
Cl. 5 — Test environment (IS 2530)
Distilled water used; Temperature 23±2°C maintained; Tank clean and suitable
OKNCNAHOLD
B2Samples immersed horizontally in water: test surface downward, depth ≥50mm below water surface
Cl. 5.1 — Immersion configuration (IS 2530)
Samples submerged fully; Test surface down; Depth ≥50mm; No samples overlapping
OKNCNAHOLD
B3Test duration determined: 24-hour short-term or 28-day long-term as per specification
Cl. 6 — Test duration (IS 2530)
24h or 28-day test per spec; Start time logged; Duration strictly observed
OKNCNAHOLD
C. MASS MEASUREMENT & MONITORING
C1For 24-hour test: samples removed at 1h, 2h, 4h, 8h, 16h, 24h intervals
Cl. 7 — Interim measurements (short-term) (IS 2530)
All time points measured; Times logged accurately; No skipped intervals
OKNCNAHOLD
C2For 28-day test: samples removed and weighed at day 1, 3, 7, 14, 21, 28
Cl. 7.1 — Interim measurements (long-term) (IS 2530)
All schedule points measured; Days logged; Regular intervals maintained
OKNCNAHOLD
C3At each interval: sample surface blotted with cloth to remove excess water; weighed immediately (M)
Cl. 8 — Weight measurement procedure (IS 2530)
Blotted dry per std; Weighed within 30 sec of removal; Balance ±0.01g precision
OKNCNAHOLD
C4Sample immediately re-immersed after weighing to maintain test conditions
Cl. 8.1 — Re-immersion protocol (IS 2530)
Sample immersed within 1 minute of weighing; Replaced in same position in water
OKNCNAHOLD
Showing 10 of 18 ·
Inspection Sign-Off
APPROVED
APPROVED WITH CONDITIONS
REJECTED — NCR RAISED
Water Absorption @ Final Time (%)
Name / Sign / Date
Absorption Rate (% per √min)
Name / Sign / Date
Remarks
Name / Sign / Date
Tested By
Name / Sign / Date
Reviewed By
Name / Sign / Date