QA/QC  › Roofing & Insulation  › Insulation Laying Checklist
Checklist · QC-ROF-CHK-002
Insulation Laying Checklist
18 checkpoints across 6 sections. During insulation material laying and before final roof cover installation
18 Checkpoints
6 Sections
Per 500 m² of insulation area or per batch
QC Engineer, Site Engineer

Checklist Preview

S.No.CheckpointIS RequirementStatus
A. MATERIAL INSPECTION & CERTIFICATION
A1Insulation material has valid manufacturing test certificate and grade certification
Acceptance: Test certificate provided; Grade per spec (EPS 30, EPS 40, EPS 50); Density within ±5%
Cl. 3 — Quality & certification
OK
NC
NA
HOLD
A2Slabs/batts are of correct dimensions, thickness and density per purchase order
Acceptance: Thickness ±5mm; Width/Length ±10mm; Density variation ±3%
Cl. 4.2 — Dimensional accuracy
OK
NC
NA
HOLD
A3Material inspection for damage: no crushing, tearing, moisture damage, or discoloration
Acceptance: Surface intact, no visible mold/staining, edges sharp, no compression <1mm
Cl. 5 — Condition requirements
OK
NC
NA
HOLD
B. STORAGE & HANDLING
B1Insulation stored in dry, covered area; protected from rain, moisture, and direct sunlight
Acceptance: Storage under cover; RH <80%; Temperature 5-35°C; no water pooling
Cl. 6.1 — Storage conditions
OK
NC
NA
HOLD
B2Material stacked horizontally on level, raised platforms; maximum stack height 1.5m
Acceptance: Horizontal stacking; elevation >0.5m above ground; height ≤1.5m
Cl. 6.2 — Stack configuration
OK
NC
NA
HOLD
B3Handling procedures followed: no dropping, dragging, or compressive loads during transport
Acceptance: Careful handling documented; no visible crushing or edge damage from transport
Cl. 7 — Handling practices
OK
NC
NA
HOLD
C. SUBSTRATE PREPARATION
C1Substrate (concrete/cement screed) clean, dry, sound and free from dust and loose material
Acceptance: Surface swept/vacuumed; RH <80%; no loose particles; no visible cracks >5mm
Cl. 8.1 — Surface preparation
OK
NC
NA
HOLD
C2Substrate surface level and even (max variation 5mm in 1m straight edge)
Acceptance: Straight edge test: ≤5mm variation per 1m in any direction
Cl. 8.2 — Levelness requirement
OK
NC
NA
HOLD
C3Primer/bonding agent applied to substrate per spec (if required for adhesive application)
Acceptance: Primer applied uniformly; minimum coverage per adhesive datasheet; surface tacky
Cl. 8.3 — Bond preparation
OK
NC
NA
HOLD
Showing 9 of 18 checkpoints ·
A. MATERIAL INSPECTION & CERTIFICATION
A1Insulation material has valid manufacturing test certificate and grade certification
Cl. 3 — Quality & certification (IS 5454)
Test certificate provided; Grade per spec (EPS 30, EPS 40, EPS 50); Density within ±5%
OKNCNAHOLD
A2Slabs/batts are of correct dimensions, thickness and density per purchase order
Cl. 4.2 — Dimensional accuracy (IS 8183)
Thickness ±5mm; Width/Length ±10mm; Density variation ±3%
OKNCNAHOLD
A3Material inspection for damage: no crushing, tearing, moisture damage, or discoloration
Cl. 5 — Condition requirements (IS 5454)
Surface intact, no visible mold/staining, edges sharp, no compression <1mm
OKNCNAHOLD
B. STORAGE & HANDLING
B1Insulation stored in dry, covered area; protected from rain, moisture, and direct sunlight
Cl. 6.1 — Storage conditions (IS 5454)
Storage under cover; RH <80%; Temperature 5-35°C; no water pooling
OKNCNAHOLD
B2Material stacked horizontally on level, raised platforms; maximum stack height 1.5m
Cl. 6.2 — Stack configuration (IS 8183)
Horizontal stacking; elevation >0.5m above ground; height ≤1.5m
OKNCNAHOLD
B3Handling procedures followed: no dropping, dragging, or compressive loads during transport
Cl. 7 — Handling practices (IS 5454)
Careful handling documented; no visible crushing or edge damage from transport
OKNCNAHOLD
C. SUBSTRATE PREPARATION
C1Substrate (concrete/cement screed) clean, dry, sound and free from dust and loose material
Cl. 8.1 — Surface preparation (IS 8183)
Surface swept/vacuumed; RH <80%; no loose particles; no visible cracks >5mm
OKNCNAHOLD
C2Substrate surface level and even (max variation 5mm in 1m straight edge)
Cl. 8.2 — Levelness requirement (IS 8183)
Straight edge test: ≤5mm variation per 1m in any direction
OKNCNAHOLD
C3Primer/bonding agent applied to substrate per spec (if required for adhesive application)
Cl. 8.3 — Bond preparation (IS 8183)
Primer applied uniformly; minimum coverage per adhesive datasheet; surface tacky
OKNCNAHOLD
Showing 9 of 18 ·
Inspection Sign-Off
APPROVED
APPROVED WITH CONDITIONS
REJECTED — NCR RAISED
Remarks
Name / Sign / Date
Inspected By
Name / Sign / Date
Reviewed By
Name / Sign / Date