QA/QC  › Roofing & Insulation  › Thermal Conductivity Test
Test-report · QC-ROF-TST-001
Thermal Conductivity Test Report
18 checkpoints across 6 sections. During material sourcing and batch validation for insulation products
18 Checkpoints
6 Sections
Per batch / per lot or annually
Material Testing Lab, QC Engineer

Checklist Preview

S.No.CheckpointIS RequirementStatus
A. TEST SAMPLE DESCRIPTION
A1Sample identification: Material type, grade, batch, and date of manufacture recorded
Acceptance: Sample uniquely identified; All data recorded in test lab log; Batch traceability confirmed
Cl. 3 — Sample tracking
OK
NC
NA
HOLD
A2Sample dimensions: Thickness, width, and length measured and recorded (±1mm accuracy)
Acceptance: Dimensions recorded with ±1mm precision; Three measurements per dimension; Average calculated
Cl. 4 — Dimensional measurement
OK
NC
NA
HOLD
A3Sample mass measured using calibrated balance; density calculated from volume
Acceptance: Mass measured to ±1g; Density within spec range (±5%); Calculated from volume and mass
Cl. 5 — Mass and density determination
OK
NC
NA
HOLD
B. TEST APPARATUS & CALIBRATION
B1Guarded hot plate apparatus (ASTM C177 / ISO 8302) used for testing
Acceptance: Guarded hot plate or equivalent apparatus; Valid equipment; Calibration cert provided
Cl. 6 — Test method selection
OK
NC
NA
HOLD
B2Apparatus calibrated within last 12 months per ISO/IEC 17025 standard
Acceptance: Calibration certificate valid; Traceability to NIST or equivalent; Calibration date within 12 months
Cl. 6.2 — Calibration requirement
OK
NC
NA
HOLD
B3Temperature sensors (thermocouples) calibrated and uncertainty documented (<±0.5°C)
Acceptance: Sensor uncertainty <±0.5°C; Calibration cert provided; Response time documented
Cl. 6.3 — Sensor accuracy
OK
NC
NA
HOLD
C. TEST PARAMETERS & CONDITIONS
C1Test temperature set per specification: Typically 23°C mean temperature (or as per spec)
Acceptance: Mean temperature 23±2°C; Temperature gradient controlled; Steady-state conditions achieved
Cl. 7.1 — Test temperature
OK
NC
NA
HOLD
C2Temperature difference across sample maintained: ΔT minimum 20°C (per spec requirement)
Acceptance: ΔT ≥20°C; Maintained constant during test; Variation <±2°C over test period
Cl. 7.2 — Temperature differential
OK
NC
NA
HOLD
C3Sample equilibrated to test conditions prior to testing (minimum 24 hours)
Acceptance: Equilibration time ≥24 hours; RH 50±5%; Temperature 23±2°C
Cl. 7.3 — Pre-test conditioning
OK
NC
NA
HOLD
C4Ambient laboratory conditions controlled: Temperature 23±2°C, RH 50±5%
Acceptance: Lab conditions logged; Variation within limits; Data recorder/chart available
Cl. 7.4 — Environmental control
OK
NC
NA
HOLD
Showing 10 of 18 checkpoints ·
A. TEST SAMPLE DESCRIPTION
A1Sample identification: Material type, grade, batch, and date of manufacture recorded
Cl. 3 — Sample tracking (IS 1877)
Sample uniquely identified; All data recorded in test lab log; Batch traceability confirmed
OKNCNAHOLD
A2Sample dimensions: Thickness, width, and length measured and recorded (±1mm accuracy)
Cl. 4 — Dimensional measurement (IS 1877)
Dimensions recorded with ±1mm precision; Three measurements per dimension; Average calculated
OKNCNAHOLD
A3Sample mass measured using calibrated balance; density calculated from volume
Cl. 5 — Mass and density determination (IS 5454)
Mass measured to ±1g; Density within spec range (±5%); Calculated from volume and mass
OKNCNAHOLD
B. TEST APPARATUS & CALIBRATION
B1Guarded hot plate apparatus (ASTM C177 / ISO 8302) used for testing
Cl. 6 — Test method selection (IS 1877)
Guarded hot plate or equivalent apparatus; Valid equipment; Calibration cert provided
OKNCNAHOLD
B2Apparatus calibrated within last 12 months per ISO/IEC 17025 standard
Cl. 6.2 — Calibration requirement (IS 1877)
Calibration certificate valid; Traceability to NIST or equivalent; Calibration date within 12 months
OKNCNAHOLD
B3Temperature sensors (thermocouples) calibrated and uncertainty documented (<±0.5°C)
Cl. 6.3 — Sensor accuracy (IS 1877)
Sensor uncertainty <±0.5°C; Calibration cert provided; Response time documented
OKNCNAHOLD
C. TEST PARAMETERS & CONDITIONS
C1Test temperature set per specification: Typically 23°C mean temperature (or as per spec)
Cl. 7.1 — Test temperature (IS 1877)
Mean temperature 23±2°C; Temperature gradient controlled; Steady-state conditions achieved
OKNCNAHOLD
C2Temperature difference across sample maintained: ΔT minimum 20°C (per spec requirement)
Cl. 7.2 — Temperature differential (IS 1877)
ΔT ≥20°C; Maintained constant during test; Variation <±2°C over test period
OKNCNAHOLD
C3Sample equilibrated to test conditions prior to testing (minimum 24 hours)
Cl. 7.3 — Pre-test conditioning (IS 1877)
Equilibration time ≥24 hours; RH 50±5%; Temperature 23±2°C
OKNCNAHOLD
C4Ambient laboratory conditions controlled: Temperature 23±2°C, RH 50±5%
Cl. 7.4 — Environmental control (IS 1877)
Lab conditions logged; Variation within limits; Data recorder/chart available
OKNCNAHOLD
Showing 10 of 18 ·
Inspection Sign-Off
APPROVED
APPROVED WITH CONDITIONS
REJECTED — NCR RAISED
Thermal Conductivity (W/m·K)
Name / Sign / Date
Remarks
Name / Sign / Date
Tested By
Name / Sign / Date
Reviewed By
Name / Sign / Date