QA/QC  › Electrical Installations  › Lightning Protection System
Checklist · QC-ELC-CHK-004
Lightning Protection System Checklist
24 checkpoints across 5 sections. During lightning protection system installation and before building occupancy
24 Checkpoints
5 Sections
Per building + annual maintenance
QC Engineer, Electrical Supervisor

Checklist Preview

S.No.CheckpointIS RequirementStatus
A. AIR TERMINALS & STRIKE TERMINALS
A1Air terminals (lightning rods) are installed at all high points: roof peaks, antenna masts, chimney tops
Acceptance: Air terminals at all peaks/protrusions extending ≥ 0.5 m above roof, spacing ≥ 1.5 m for Class I buildings
Cl. 3.1.1 — Air terminal placement
OK
NC
NA
HOLD
A2Air terminals are copper or aluminum rods, minimum 16 mm diameter, rigidly mounted with secure brackets
Acceptance: Copper Ø ≥ 16 mm or Aluminum Ø ≥ 25 mm, mounted vertical or inclined ≤ 45°, brackets tight and corrosion-free
Cl. 3.2.1 — Air terminal material
OK
NC
NA
HOLD
A3Air terminal height extends minimum 1.5-2.0 m above roof level to create protective cone; coverage verified by design
Acceptance: Terminal height ≥ 1.5 m for Class I, ≥ 2.0 m for Class II, protective cone verified against design drawings
Cl. 3.2.2 — Terminal height
OK
NC
NA
HOLD
A4Air terminal to down conductor connections are bolted or welded; no soldered connections used
Acceptance: M10 bolt minimum or welded connection, no solder, connection resistance ≤ 0.01 Ω
Cl. 3.3.1 — Terminal connection
OK
NC
NA
HOLD
A5All metallic roof structures (if present) are bonded to lightning protection system at multiple points
Acceptance: Metal sheets/gutters bonded at min. 2 points per structure, connection resistance ≤ 0.1 Ω
Cl. 3.4.1 — Metal roof bonding
OK
NC
NA
HOLD
B. DOWN CONDUCTORS
B1Down conductors are copper (minimum 10 mm²) or aluminum (minimum 16 mm²); installed vertically along building exterior
Acceptance: Copper ≥ 10 mm² or Aluminum ≥ 16 mm², routed vertically or at steep angle, min. spacing 10 m apart
Cl. 4.1.1 — Down conductor size
OK
NC
NA
HOLD
B2Down conductors are securely attached to building at intervals ≤ 1.0 m with proper clips/clamps (non-corroding)
Acceptance: Support clips every ≤ 1.0 m, clips non-corroding (stainless steel or nylon), no sagging or movement
Cl. 4.2.1 — Down conductor support
OK
NC
NA
HOLD
B3Down conductors are routed away from active electrical installations; minimum separation 2.0 m where not bonded
Acceptance: Separation ≥ 2.0 m from power cables/DB or bonded together at multiple points if crossing required
Cl. 4.3.1 — Electrical separation
OK
NC
NA
HOLD
B4Down conductors are not routed through interior walls if possible; if interior routing necessary, conduit protection is provided
Acceptance: Exterior routing preferred; interior routing in fire-rated conduit, clearance from flammable materials maintained
Cl. 4.4.1 — Interior routing protection
OK
NC
NA
HOLD
B5Down conductor connections at junctions are bolted (M10 minimum) or welded; connections tight and corrosion-free
Acceptance: M10 bolts minimum or welded, connection resistance ≤ 0.01 Ω, no loose fittings or corrosion
Cl. 4.5.1 — Down conductor joints
OK
NC
NA
HOLD
B6Down conductors are continuous from roof terminal to earth electrode; no breaks or interruptions in path
Acceptance: Continuity verified with multi-meter: resistance ≤ 0.1 Ω per 10 m section, full path tested end-to-end
Cl. 4.6.1 — Conductor continuity
OK
NC
NA
HOLD
B7Down conductors are clearly visible or marked for identification; color-coded or labeled per building section
Acceptance: Color-coded (e.g., yellow/green stripe) or labeled with section ID, legible markings at 5 m intervals
Cl. 4.7.1 — Conductor identification
OK
NC
NA
HOLD
C. EARTH TERMINATION
C1Lightning protection earth electrodes are separate from building main earth or bonded together (if combined system used)
Acceptance: Separate pits ≥ 10 m apart OR single bonded system with coordination, design documented
Cl. 5.1.1 — Earth system design
OK
NC
NA
HOLD
C2Lightning earth electrode pit is designed per IS 3043 guidelines: minimum 1.0 m × 1.0 m × 2.5 m deep
Acceptance: Pit dimensions ≥ 1.0 × 1.0 × 2.5 m, charcoal-salt backfill, electrode min. Ø 16 mm copper, all per IS 3043
Cl. 5.2.1 — Earth pit design
OK
NC
NA
HOLD
C3Multiple earth electrodes (minimum 2) are installed if lightning class requires low resistance (target ≤ 10 Ω)
Acceptance: Class I: ≤ 10 Ω; Class II: ≤ 10 Ω; electrodes spaced ≥ 2 m apart, bonded in parallel
Cl. 5.3.1 — Multi-electrode configuration
OK
NC
NA
HOLD
C4Earth conductor from down conductors to earth pit is copper ≥ 10 mm² or aluminum ≥ 16 mm², routed safely
Acceptance: Copper ≥ 10 mm² or Aluminum ≥ 16 mm², routed via conduit if exposed, joints bolted/welded
Cl. 5.4.1 — Earth lead sizing
OK
NC
NA
HOLD
C5Lightning earth resistance is measured and recorded; value ≤ 10 Ω for Class I, ≤ 10 Ω for Class II buildings
Acceptance: Measured resistance ≤ 10 Ω, test method documented (3-point or fall-of-potential), results recorded
Cl. 5.5.1 — Earth resistance testing
OK
NC
NA
HOLD
Showing 17 of 24 checkpoints ·
A. AIR TERMINALS & STRIKE TERMINALS
A1Air terminals (lightning rods) are installed at all high points: roof peaks, antenna masts, chimney tops
Cl. 3.1.1 — Air terminal placement (IS 2309)
Air terminals at all peaks/protrusions extending ≥ 0.5 m above roof, spacing ≥ 1.5 m for Class I buildings
OKNCNAHOLD
A2Air terminals are copper or aluminum rods, minimum 16 mm diameter, rigidly mounted with secure brackets
Cl. 3.2.1 — Air terminal material (IS 2309)
Copper Ø ≥ 16 mm or Aluminum Ø ≥ 25 mm, mounted vertical or inclined ≤ 45°, brackets tight and corrosion-free
OKNCNAHOLD
A3Air terminal height extends minimum 1.5-2.0 m above roof level to create protective cone; coverage verified by design
Cl. 3.2.2 — Terminal height (IS 2309)
Terminal height ≥ 1.5 m for Class I, ≥ 2.0 m for Class II, protective cone verified against design drawings
OKNCNAHOLD
A4Air terminal to down conductor connections are bolted or welded; no soldered connections used
Cl. 3.3.1 — Terminal connection (IS 2309)
M10 bolt minimum or welded connection, no solder, connection resistance ≤ 0.01 Ω
OKNCNAHOLD
A5All metallic roof structures (if present) are bonded to lightning protection system at multiple points
Cl. 3.4.1 — Metal roof bonding (IS 2309)
Metal sheets/gutters bonded at min. 2 points per structure, connection resistance ≤ 0.1 Ω
OKNCNAHOLD
B. DOWN CONDUCTORS
B1Down conductors are copper (minimum 10 mm²) or aluminum (minimum 16 mm²); installed vertically along building exterior
Cl. 4.1.1 — Down conductor size (IS 2309)
Copper ≥ 10 mm² or Aluminum ≥ 16 mm², routed vertically or at steep angle, min. spacing 10 m apart
OKNCNAHOLD
B2Down conductors are securely attached to building at intervals ≤ 1.0 m with proper clips/clamps (non-corroding)
Cl. 4.2.1 — Down conductor support (IS 2309)
Support clips every ≤ 1.0 m, clips non-corroding (stainless steel or nylon), no sagging or movement
OKNCNAHOLD
B3Down conductors are routed away from active electrical installations; minimum separation 2.0 m where not bonded
Cl. 4.3.1 — Electrical separation (IS 2309)
Separation ≥ 2.0 m from power cables/DB or bonded together at multiple points if crossing required
OKNCNAHOLD
B4Down conductors are not routed through interior walls if possible; if interior routing necessary, conduit protection is provided
Cl. 4.4.1 — Interior routing protection (IS 2309)
Exterior routing preferred; interior routing in fire-rated conduit, clearance from flammable materials maintained
OKNCNAHOLD
B5Down conductor connections at junctions are bolted (M10 minimum) or welded; connections tight and corrosion-free
Cl. 4.5.1 — Down conductor joints (IS 2309)
M10 bolts minimum or welded, connection resistance ≤ 0.01 Ω, no loose fittings or corrosion
OKNCNAHOLD
B6Down conductors are continuous from roof terminal to earth electrode; no breaks or interruptions in path
Cl. 4.6.1 — Conductor continuity (IS 2309)
Continuity verified with multi-meter: resistance ≤ 0.1 Ω per 10 m section, full path tested end-to-end
OKNCNAHOLD
B7Down conductors are clearly visible or marked for identification; color-coded or labeled per building section
Cl. 4.7.1 — Conductor identification (IS 2309)
Color-coded (e.g., yellow/green stripe) or labeled with section ID, legible markings at 5 m intervals
OKNCNAHOLD
C. EARTH TERMINATION
C1Lightning protection earth electrodes are separate from building main earth or bonded together (if combined system used)
Cl. 5.1.1 — Earth system design (IS 2309)
Separate pits ≥ 10 m apart OR single bonded system with coordination, design documented
OKNCNAHOLD
C2Lightning earth electrode pit is designed per IS 3043 guidelines: minimum 1.0 m × 1.0 m × 2.5 m deep
Cl. 5.2.1 — Earth pit design (IS 2309)
Pit dimensions ≥ 1.0 × 1.0 × 2.5 m, charcoal-salt backfill, electrode min. Ø 16 mm copper, all per IS 3043
OKNCNAHOLD
C3Multiple earth electrodes (minimum 2) are installed if lightning class requires low resistance (target ≤ 10 Ω)
Cl. 5.3.1 — Multi-electrode configuration (IS 2309)
Class I: ≤ 10 Ω; Class II: ≤ 10 Ω; electrodes spaced ≥ 2 m apart, bonded in parallel
OKNCNAHOLD
C4Earth conductor from down conductors to earth pit is copper ≥ 10 mm² or aluminum ≥ 16 mm², routed safely
Cl. 5.4.1 — Earth lead sizing (IS 2309)
Copper ≥ 10 mm² or Aluminum ≥ 16 mm², routed via conduit if exposed, joints bolted/welded
OKNCNAHOLD
C5Lightning earth resistance is measured and recorded; value ≤ 10 Ω for Class I, ≤ 10 Ω for Class II buildings
Cl. 5.5.1 — Earth resistance testing (IS 2309)
Measured resistance ≤ 10 Ω, test method documented (3-point or fall-of-potential), results recorded
OKNCNAHOLD
Showing 17 of 24 ·
Inspection Sign-Off
APPROVED
APPROVED WITH CONDITIONS
REJECTED — NCR RAISED
Remarks
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Inspected By
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Reviewed By
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