HandbookReinforcement Bar Grades

Reinforcement Bar Grades

IS 1786:2008 · Table 3 — Mechanical properties of TMT bars
High-strength deformed (HYSD/TMT) bar grades manufactured in India. Higher grade = less steel weight for the same strength, but smaller minimum elongation. Use Fe500 for general RCC, Fe550D for seismic work, Fe415 only where ductility is critical (still allowed by IS 13920 for hoops/links).
IS 1786
14 items shown
Standard Grades (IS 1786:2008)
Gradefyfufu/fyElong %Bend DiaUse
Fe 415415485 (min)1.10 / 1.15 (S/D)14.53d (≤22) / 4d (>22)Hoops, stirrups, where high ductility needed
Fe 415D415500 (min)1.12 / 1.2018.03d / 4dEarthquake zones, ductile detailing
Fe 500500545 (min)1.08 / 1.1012.04d / 5dGeneral RCC — most common in India today
Fe 500D500565 (min)1.10 / 1.1216.04d / 5dSeismic zones III, IV, V; high-rise buildings
Fe 550550585 (min)1.06 / 1.0810.05d / 6dHigh-strength RCC, deep beams, transfer girders
Fe 550D550600 (min)1.08 / 1.1014.55d / 6dHigh-strength + ductility (preferred for seismic)
Fe 600600660 (min)1.0610.05d / 6dPre-tension precast, special structures
Standard Bar Diameters (mm)
Gradefyfufu/fyElong %Bend DiaUse
Available diameters6, 8, 10, 12, 16, 20, 25, 28, 32, 36, 40 mm
Standard length12 m (most common); 11 m / 13.5 m on order
Quality Tests at Site
Gradefyfufu/fyElong %Bend DiaUse
Bend testCold180°Per Col. 6Bar bent over mandrel — no cracks allowed on outer face
Re-bend test100°C45°+23°5d / 7dBend, age, then bend back — no cracks
Tensile test (per heat)Min 1 sampleVerify Fy, Fu, elongation per IS 1608
Mass per metre± 7% (≤10mm)± 5% (12–16)± 4% (>16)Tolerance on individual sample
Chemical (C, S, P)C ≤ 0.30%S ≤ 0.055%P ≤ 0.055%C+Mn/6 ≤ 0.42Restricts brittleness; lower for D-grades
Notes
Yield strength (fy) is the design value used in IS 456 limit state design
fu/fy ratio is critical for ductility — D-grade bars have higher fu/fy and elongation
IS 13920 (ductile detailing) recommends Fe500D or Fe550D for seismic zones III, IV, V
Never weld TMT bars unless explicitly approved — heat damages the tempered outer skin
Mass per metre (kg/m) = D² / 162.2, where D is the diameter in mm
BIS hallmark, manufacturer name, and grade must be rolled onto each bar — verify at delivery
Stack bars on dunnage off the ground; rust pitting >0.5 mm deep makes bar unfit for use
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