Formats  › MEP Testing & Commissioning  › DG Set Load
Test-report · FMT-MEP-003
DG Set Load Test Protocol
16 fields across 4 sections. DG commissioning + handover test — basis for CEA compliance + insurance.
16 Fields
4 Sections
Per DG set
MEP Commissioning Engineer, Electrical Specialist

Format Preview

S.No.Field / CheckpointReferenceStatus
A. EQUIPMENT
A1DG make + model + rated kVA + Voltage / Frequency
Acceptance: Matches PO + drawing
Per OEM nameplate
OK
NC
NA
A2Alternator + engine + AMF panel + fuel tank installed per drawing
Acceptance: Verified
Per installation drawing
OK
NC
NA
A3Earthing + cabling + neutral / phase color coding
Acceptance: Per code
Per IS 3043 + IS 732
OK
NC
NA
A4Fuel system + day tank + safety valves
Acceptance: Per code
Per CPCB norms
OK
NC
NA
B. LOAD TEST STEPS
B1No-load run — 30 min
Acceptance: Within ± 5%
Stable voltage + freq
OK
NC
NA
B225% load — 1 hr
Acceptance: Parameters logged
Per IS 13364
OK
NC
NA
B350% load — 1 hr
Acceptance: Parameters logged
Per IS 13364
OK
NC
NA
B475% load — 1 hr
Acceptance: Parameters logged
Per IS 13364
OK
NC
NA
B5100% load — 4 hrs
Acceptance: Sustained + stable
Full rated load test
OK
NC
NA
B6110% overload — 1 hr (if rated)
Acceptance: Within OEM tolerance
Per OEM
OK
NC
NA
C. PARAMETERS LOGGED (per step)
C1Voltage (R, Y, B) + Current (A) + Frequency (Hz)
Acceptance: Per step
Within ± 5% of rated
OK
NC
NA
C2Coolant temp + lube oil temp + pressure
Acceptance: Per step
Within OEM range
OK
NC
NA
C3Fuel consumption (L/hr) + specific consumption (g/kWh)
Acceptance: Computed
Per OEM
OK
NC
NA
C4Exhaust emission (CPCB norms)
Acceptance: Per CPCB CEMS
PM, NOx, CO within limits
OK
NC
NA
Showing 14 of 16 fields ·
A. EQUIPMENT
A1DG make + model + rated kVA + Voltage / Frequency
Per OEM nameplate
Matches PO + drawing
OKNCNA
A2Alternator + engine + AMF panel + fuel tank installed per drawing
Per installation drawing
Verified
OKNCNA
A3Earthing + cabling + neutral / phase color coding
Per IS 3043 + IS 732
Per code
OKNCNA
A4Fuel system + day tank + safety valves
Per CPCB norms
Per code
OKNCNA
B. LOAD TEST STEPS
B1No-load run — 30 min
Stable voltage + freq
Within ± 5%
OKNCNA
B225% load — 1 hr
Per IS 13364
Parameters logged
OKNCNA
B350% load — 1 hr
Per IS 13364
Parameters logged
OKNCNA
B475% load — 1 hr
Per IS 13364
Parameters logged
OKNCNA
B5100% load — 4 hrs
Full rated load test
Sustained + stable
OKNCNA
B6110% overload — 1 hr (if rated)
Per OEM
Within OEM tolerance
OKNCNA
C. PARAMETERS LOGGED (per step)
C1Voltage (R, Y, B) + Current (A) + Frequency (Hz)
Within ± 5% of rated
Per step
OKNCNA
C2Coolant temp + lube oil temp + pressure
Within OEM range
Per step
OKNCNA
C3Fuel consumption (L/hr) + specific consumption (g/kWh)
Per OEM
Computed
OKNCNA
C4Exhaust emission (CPCB norms)
PM, NOx, CO within limits
Per CPCB CEMS
OKNCNA
Showing 14 of 16 ·
Approval / Sign-Off
APPROVED
HOLD — REVISIONS REQUIRED
REJECTED
Overall Verdict
Name / Sign / Date
Prepared By — Name / Sign
Name / Sign / Date
Reviewed By — Name / Sign
Name / Sign / Date
Approved By — Name / Sign
Name / Sign / Date
Date & Time
Name / Sign / Date
Remarks
Name / Sign / Date