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IS 6061 : 1971Grouting for Concrete Structures - Code of Practice

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EN 1504-5 · PTI M55.1 · ACI 351.1R
CurrentSpecializedCode of PracticeStructural Engineering · Demolition, Renovation and Repair of Structures
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OverviewValues5InternationalTablesFAQ4Related

IS 6061:1971 is the Indian Standard (BIS) for grouting for concrete structures - code of practice. This code of practice covers the materials, equipment, and procedural guidelines for grouting in concrete structures. It details various grout mixes, including neat cement, cement-sand, and chemical grouts, and outlines the operational steps from preparation to injection for repair, strengthening, and filling voids.

Provides a code of practice for grouting of concrete structures for various purposes like crack repair and void filling.

Overview

Status
Current
Usage level
Specialized
Domain
Structural Engineering — Demolition, Renovation and Repair of Structures
Type
Code of Practice
International equivalents
EN 1504-5:2004 · CEN (European Committee for Standardization), EuropePTI M55.1-12 · Post-Tensioning Institute, USAACI 351.1R-12 · American Concrete Institute, USAASTM C1107 / C1107M-20 · ASTM International, USA
Typically used with
IS 269IS 383IS 455
Also on InfraLens for IS 6061
5Key values4FAQs
Practical Notes
! This is an old (1971) standard and does not cover modern epoxy, polyurethane, or other polymer-based grouting materials in detail. Always refer to manufacturer's specifications for proprietary products.
! Controlling the grouting pressure is critical to prevent further damage to the structure being repaired, a point stressed in Clause 6.6.
! The success of grouting heavily depends on proper preparation, including cleaning the cracks/voids with compressed air and water, as described in Clause 6.3.
Frequently referenced clauses
Cl. 3MaterialsCl. 4Grout MixesCl. 5Equipment for GroutingCl. 6Grouting OperationsCl. 7Special Grouting
Pulled from IS 6061:1971. Browse the full clause & table index below in Tables & Referenced Sections.
groutcementsandadmixtureschemical grout

International Equivalents

Similar International Standards
EN 1504-5:2004CEN (European Committee for Standardization), Europe
HighCurrent
Products and systems for the protection and repair of concrete structures — Part 5: Concrete injection
Covers performance requirements and procedures for injecting cracks, voids, and interstices in concrete.
PTI M55.1-12Post-Tensioning Institute, USA
MediumCurrent
Specification for Grouting of Post-Tensioned Structures
Focuses specifically on grouting of prestressing tendons, a key application also covered by IS 6061.
ACI 351.1R-12American Concrete Institute, USA
MediumCurrent
Grouting between Foundations and Bases for Support of Equipment and Machinery
Details practices for a specific grouting application (baseplates), which is a subset of IS 6061's general scope.
ASTM C1107 / C1107M-20ASTM International, USA
LowCurrent
Standard Specification for Packaged Dry, Hydraulic-Cement Grout (Nonshrink)
This is a material specification for pre-packaged grouts, not a code of practice for application, but is a key reference in modern grouting.
Key Differences
≠IS 6061:1971 is a highly prescriptive standard (e.g., fixed mix ratios), whereas modern standards like EN 1504-5 are performance-based, specifying required outcomes (e.g., injectability, bond strength) and allowing for engineered solutions.
≠The Indian standard is based on site-batched materials (cement, sand, water). Modern practice and standards (e.g., ASTM C1107) heavily emphasize pre-packaged, factory-blended grouts for superior quality control and consistency.
≠Modern standards (PTI M55.1, EN 445/447) specify advanced and precise test methods for properties like bleed (Schupack Beaker Test), fluidity retention, and volume change. IS 6061 relies on simpler, less quantitative methods.
≠IS 6061 is a single, general-purpose code. The international approach is to have highly specialized standards for different applications (e.g., post-tensioning vs. crack injection vs. machinery bases), recognizing their vastly different requirements.
≠The range and control of chemical admixtures (superplasticizers, anti-bleed agents, expanding agents) are extensively detailed in modern codes, while IS 6061 mentions them only in general terms.
Key Similarities
≈All standards share the fundamental objective of filling voids to provide structural support, load transfer, or durability enhancement.
≈The basic material constituents—hydraulic cement, water, and sometimes fine aggregates—are common across all standards as the basis for the grout.
≈All standards recognize the critical importance of grout flowability and include requirements for its measurement, typically using a flow cone or similar device.
≈The principle of proper surface preparation, including cleaning and pre-wetting the substrate to a saturated surface-dry (SSD) condition, is a common requirement in all codes.
≈All standards aim to control or minimize bleed water, as entrapped water can create weak points and compromise the integrity of the grout.
Parameter Comparison
ParameterIS ValueInternationalSource
Minimum Compressive Strength (28 days)17.5 N/mm² (175 kgf/cm²)Grade A: 34 MPa (5000 psi), Grade C: 55 MPa (8000 psi) for pre-packaged grouts.ASTM C1107
Water/Cement Ratio (Post-Tensioning)Not to exceed 0.5, 'as low as possible'Maximum w/cm ratio of 0.45PTI M55.1-12
Fluidity TestFlow cone test; time is specified based on mix (e.g., 35-45 sec for 1:2 cement-sand).Flow cone (ASTM C939); efflux time of 11 to 30 seconds before injection.PTI M55.1-12
Bleed Test LimitShould be 'minimum'; no quantitative limit or specific test method given.Max 2% at 3 hrs, 4% total; 0% after 24 hrs (reabsorbed). Measured per ASTM C940.PTI M55.1-12
Volume Change (Expansion)Mentions use of expanding agents but provides no quantitative limit.0.0% to 0.3% expansion at 28 days (for nonshrink grout).ASTM C1107
Fine Aggregate Size (Sand)Passing a 1.18-mm IS Sieve.Generally 1/3 to 1/5 of the narrowest clearance; often controlled by pre-packaged grout manufacturer.ACI 351.1R-12
⚠ Verify details from original standards before use

Key Values5

Quick Reference Values
Typical W/C ratio for neat cement grout0.4 to 0.5
General grouting pressure for structural cracks0.3 to 0.4 N/mm²
Fineness modulus of sand for grout1.5 to 2.0
Typical diameter of grout holes25 to 75 mm
Flow time for neat cement grout using flow cone17 to 21 seconds

Tables & Referenced Sections

Key Tables
No tables data
Key Clauses
Clause 3 - Materials
Clause 4 - Grout Mixes
Clause 5 - Equipment for Grouting
Clause 6 - Grouting Operations
Clause 7 - Special Grouting

Related Resources on InfraLens

Cross-Referenced Codes
IS 269:2015Ordinary Portland Cement - Specification
→
IS 383:2016Coarse and Fine Aggregates for Concrete - Spe...
→
IS 455:2015Portland Slag Cement - Specification
→

Frequently Asked Questions4

What is the recommended water-cement ratio for a neat cement grout?+
The W/C ratio is typically between 0.4 and 0.5, adjusted to achieve the required consistency (Clause 4.2.1).
What type of mixer is recommended for cementitious grouts?+
A high-speed shear-type mixer, also known as a colloidal mixer, is recommended to ensure proper dispersion of cement particles (Clause 5.2).
What is the typical grouting pressure for filling cracks in concrete?+
The pressure is generally limited to 0.3 to 0.4 N/mm² to be effective without causing further damage to the concrete (Clause 6.6).
What are the types of grout covered in this standard?+
The code covers neat cement grout, cement-sand grout, and chemical grouts (specifically those that do not attack cement or steel) (Clause 4).

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