QA/QC  › Piping Systems (Plastic)  › Piping Register
Register · QC-PIP-REG-001
Piping Register
25 checkpoints across 7 sections. Daily entries during entire piping installation phase
25 Checkpoints
7 Sections
Daily entries; weekly and monthly reviews
Site Supervisor, QC Engineer

Checklist Preview

S.No.CheckpointIS RequirementStatus
A. PIPE RECEIPT & QUALITY VERIFICATION
A1Date, Challan No., Pipe Type & Size Received
Acceptance: Each delivery logged; pipe type, size, length, quantity recorded
Record material arrival
OK
NC
NA
HOLD
A2Quantity Received (m, pieces) vs PO
Acceptance: Quantity matched against PO; variance noted; accepted/rejected recorded
Material quantity tracking
OK
NC
NA
HOLD
A3Receiving Inspection Status (Accepted/Rejected/Conditional)
Acceptance: Status documented with reason; test results filed if conditional
Quality acceptance decision
OK
NC
NA
HOLD
A4Manufacturer Certificates & Testing Data Available
Acceptance: Certificates received and filed; batch traceability confirmed
Verify material documentation
OK
NC
NA
HOLD
B. INSTALLATION & PIPING WORKS
B1Date, Line/System Name, Location/Zone
Acceptance: Dated entry; system identification clear; location described
Daily work documentation
OK
NC
NA
HOLD
B2Pipe Laid (Quantity m, Number of Joints Completed)
Acceptance: Daily meters laid recorded; joint count noted; cumulative progress updated
Installation progress tracking
OK
NC
NA
HOLD
B3Joints Inspected (Acceptance/Rejection count, Issues Found)
Acceptance: Daily joint inspection count; any rejections documented with reason
Daily QC of joinery
OK
NC
NA
HOLD
B4Supports/Brackets Installed (Spacing compliance verified)
Acceptance: Support spacing checked; record if found non-compliant
Support system installation
OK
NC
NA
HOLD
C. TESTING & VERIFICATION
C1Joint Curing Status (Minimum 24 hrs observed before testing)
Acceptance: Last joint date noted; minimum 24 hrs documented before pressure test scheduled
Adhesive cure verification
OK
NC
NA
HOLD
C2Pressure Test Conducted (Date, System, Result Pass/Fail)
Acceptance: Test date, pressure level, duration, result recorded; report reference filed
System integrity testing
OK
NC
NA
HOLD
C3Hydrostatic Test Result (Pressure Hold, Leakage Observed)
Acceptance: Pressure drop %, leakage Y/N, pass/fail verdict recorded
Test performance
OK
NC
NA
HOLD
C4Repairs/Rework Done (If test failed, repairs documented)
Acceptance: Failed joint location, repair method, re-test result documented
Remedial action tracking
OK
NC
NA
HOLD
Showing 12 of 25 checkpoints ·
A. PIPE RECEIPT & QUALITY VERIFICATION
A1Date, Challan No., Pipe Type & Size Received
Record material arrival (IS 4985)
Each delivery logged; pipe type, size, length, quantity recorded
OKNCNAHOLD
A2Quantity Received (m, pieces) vs PO
Material quantity tracking (IS 4985)
Quantity matched against PO; variance noted; accepted/rejected recorded
OKNCNAHOLD
A3Receiving Inspection Status (Accepted/Rejected/Conditional)
Quality acceptance decision (IS 4985)
Status documented with reason; test results filed if conditional
OKNCNAHOLD
A4Manufacturer Certificates & Testing Data Available
Verify material documentation (IS 4985)
Certificates received and filed; batch traceability confirmed
OKNCNAHOLD
B. INSTALLATION & PIPING WORKS
B1Date, Line/System Name, Location/Zone
Daily work documentation (IS 4985)
Dated entry; system identification clear; location described
OKNCNAHOLD
B2Pipe Laid (Quantity m, Number of Joints Completed)
Installation progress tracking (IS 4985)
Daily meters laid recorded; joint count noted; cumulative progress updated
OKNCNAHOLD
B3Joints Inspected (Acceptance/Rejection count, Issues Found)
Daily QC of joinery (IS 4985)
Daily joint inspection count; any rejections documented with reason
OKNCNAHOLD
B4Supports/Brackets Installed (Spacing compliance verified)
Support system installation (IS 4985)
Support spacing checked; record if found non-compliant
OKNCNAHOLD
C. TESTING & VERIFICATION
C1Joint Curing Status (Minimum 24 hrs observed before testing)
Adhesive cure verification (IS 4985)
Last joint date noted; minimum 24 hrs documented before pressure test scheduled
OKNCNAHOLD
C2Pressure Test Conducted (Date, System, Result Pass/Fail)
System integrity testing (IS 4985)
Test date, pressure level, duration, result recorded; report reference filed
OKNCNAHOLD
C3Hydrostatic Test Result (Pressure Hold, Leakage Observed)
Test performance (IS 4985)
Pressure drop %, leakage Y/N, pass/fail verdict recorded
OKNCNAHOLD
C4Repairs/Rework Done (If test failed, repairs documented)
Remedial action tracking (IS 4985)
Failed joint location, repair method, re-test result documented
OKNCNAHOLD
Showing 12 of 25 ·
Inspection Sign-Off
APPROVED
APPROVED WITH CONDITIONS
PENDING REVIEW
Monthly Summary
Name / Sign / Date
Total Pipe Laid (m)
Name / Sign / Date
Total Wastage (m)
Name / Sign / Date
Wastage %
Name / Sign / Date
Pressure Tests Conducted
Name / Sign / Date
Pass/Fail Breakdown
Name / Sign / Date
Outstanding Issues
Name / Sign / Date
Site Supervisor Name
Name / Sign / Date
QC Engineer Name
Name / Sign / Date