HandbookExcavation Rates & Quantities

Excavation Rates & Quantities

IS 1200 (Part 1):1992 · IS 1200 Part 1 — Earthwork in Excavation
Excavation rates for estimating labour and equipment requirements for foundation and trench excavation in Indian construction. Rates depend on soil type, depth of excavation, method (manual or machine), and site conditions. IS 1200 Part 1 covers measurement methodology for earthwork.
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Manual Excavation Rates
Output per 8-hour day per worker (mazdoor). Based on CPWD/state PWD analysis of rates. Includes digging, throwing, and stacking within 5 m lead.
Soil TypeMethodRateDepth Limit
Ordinary Soil (loose/soft)Manual3.0–4.0 m³/day/workerUp to 1.5 m
Ordinary Soil (loose/soft)Manual2.5–3.0 m³/day/worker1.5 m to 3.0 m
Ordinary Soil (loose/soft)Manual2.0–2.5 m³/day/worker3.0 m to 4.5 m
Hard Soil / MurrumManual2.0–3.0 m³/day/workerUp to 1.5 m
Hard Soil / MurrumManual1.5–2.0 m³/day/worker1.5 m to 3.0 m
Sandy SoilManual3.5–4.5 m³/day/workerUp to 1.5 m
Sandy SoilManual2.5–3.5 m³/day/worker1.5 m to 3.0 m
Marshy / Waterlogged SoilManual1.5–2.5 m³/day/workerUp to 1.5 m
Soft Rock / Weathered RockManual (with chisels)0.5–1.0 m³/day/workerUp to 1.5 m
Hard RockManual (not feasible)N/AN/A
Machine Excavation Rates
Output per 8-hour shift for common excavation equipment. Actual output depends on bucket size, operator skill, and site access.
Soil TypeMethodRateDepth Limit
Ordinary SoilJCB / Backhoe Loader (0.25 m³ bucket)50–80 m³/dayUp to 4.0 m
Ordinary SoilHydraulic Excavator (0.9 m³ bucket)150–250 m³/dayUp to 6.0 m
Hard Soil / MurrumJCB / Backhoe Loader30–50 m³/dayUp to 3.5 m
Hard Soil / MurrumHydraulic Excavator (0.9 m³ bucket)100–180 m³/dayUp to 6.0 m
Soft RockRock Breaker (hydraulic)15–30 m³/dayUp to 3.0 m
Hard RockRock Breaker (hydraulic)5–15 m³/dayUp to 3.0 m
Hard RockControlled Blasting50–150 m³/dayUnlimited
Sandy SoilJCB / Backhoe Loader60–90 m³/dayUp to 3.0 m
Rock Excavation
Classification of rock types for excavation rate determination per IS 1200 and CPWD specifications.
Soil TypeMethodRateDepth Limit
Soft/Weathered RockManual chiseling or light breaker0.5–1.0 m³/day (manual) or 15–30 m³/day (machine)Up to 2.0 m
Medium Hard RockHydraulic rock breaker10–25 m³/dayUp to 3.0 m
Hard Rock (blastable)Controlled blasting50–150 m³/dayAs required
Hard Rock (non-blastable zones)Rock splitting / chemical expansion5–15 m³/dayUp to 3.0 m
Boulder / Mixed StrataBreaker + excavator20–40 m³/dayUp to 3.0 m
Backfilling & Compaction
Rates for backfilling excavated trenches/pits with excavated soil or imported fill material.
Soil TypeMethodRateDepth Limit
Excavated Ordinary SoilManual backfilling in layers5.0–7.0 m³/day/workerUp to 1.5 m
Excavated Ordinary SoilMachine backfilling (JCB)80–120 m³/dayAny depth
Sand Fill / GSB MaterialManual spreading + plate compactor20–30 m³/day (per team of 4)Any depth
Sand Fill / GSB MaterialMachine spreading + vibratory roller100–200 m³/dayAny depth
Murrum / Hard Soil FillManual filling + watering + ramming4.0–6.0 m³/day/workerUp to 1.5 m
PCC / Lean Concrete FillingManual placement3.0–5.0 m³/day/workerN/A
Notes
Bulking factor: Excavated soil occupies 20–30% more volume than in-situ soil. Ordinary soil bulks 25%, clay 30%, sand 15%, rock 40–60%.
Pit excavation has lower output than trench excavation for the same depth due to restricted working space.
Shoring and bracing is mandatory for trenches deeper than 1.5 m in ordinary soil per IS 3764 (Safety Code for Excavation Work).
Dewatering: in high water table areas, add 15–25% extra cost for pumping and rate reduction due to wet working conditions.
Measurement per IS 1200 Part 1: Excavation measured in m³ as per actual depth or specified depth, whichever is less. No extra payment for side sloping unless specified.
Lead and lift: Output rates above assume 5 m lead and 1.5 m lift. For every additional 5 m lead, add 10% labour; for every additional 1.5 m lift, add 15% labour.
Machine rates exclude mobilization/demobilization charges, which can be 5–10% of total machine cost for small sites.
For tender estimation, use the lower end of output ranges (conservative) to avoid underestimation of time and cost.
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