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QA/QC  › Drainage & Sewerage  › Smoke Test Report
Test-report · QC-DRN-TST-002
Smoke Test Report
4 checkpoints across 2 sections. During/after drainage construction
4 Checkpoints
2 Sections
Per section
QC Engineer

Checklist Preview

S.No.CheckpointIS RequirementStatus
A. SMOKE TEST PROCEDURE
A1Smoke introduced at lower manhole via pipe (5-10 minute duration); smoke fills pipe section
Acceptance: Smoke fills section, visible at vents and exits
Cl. 11.1 — Smoke application
A2Visual inspection for smoke escaping from joints or cracks in drainage line (above ground or underground marks)
Acceptance: No smoke escaping from pipe run, zero defects identified
Cl. 11.2 — Leak detection
B. RESULTS & VERDICT
B1PASS: Zero smoke escape from pipe joints; indicates tight system with no defects
Acceptance: No smoke visible from any location, test confirms watertightness
Cl. 11.3 — Pass
B2FAIL: If smoke escapes at any point, location marked and repaired
Acceptance: Defect location photographed, joint sealed or pipe replaced, re-tested
Cl. 11.4 — Failure response
A. SMOKE TEST PROCEDURE
A1Smoke introduced at lower manhole via pipe (5-10 minute duration); smoke fills pipe section
Cl. 11.1 — Smoke application (IS 4127)
Smoke fills section, visible at vents and exits
A2Visual inspection for smoke escaping from joints or cracks in drainage line (above ground or underground marks)
Cl. 11.2 — Leak detection (IS 4127)
No smoke escaping from pipe run, zero defects identified
B. RESULTS & VERDICT
B1PASS: Zero smoke escape from pipe joints; indicates tight system with no defects
Cl. 11.3 — Pass (IS 4127)
No smoke visible from any location, test confirms watertightness
B2FAIL: If smoke escapes at any point, location marked and repaired
Cl. 11.4 — Failure response (IS 4127)
Defect location photographed, joint sealed or pipe replaced, re-tested
Inspection Sign-Off
PASS
FAIL — REPAIR & RETEST
Tested By
Name / Sign / Date

Engineer's Notes — Smoke Test Report

Why a Smoke Test for drainage matters

After drainage pipes + manholes are installed, you cannot see inside them — leaks, cracks, missed joints are invisible. A Smoke Test is the cheap, fast, definitive way to find them: pump theatrical smoke (non-toxic) into the drainage system at one end; observe escape points at the other; any visible smoke escape = leak.

Smoke tests are particularly powerful for storm-water + low-pressure sewer systems where hydrostatic testing isn't practical (gravity systems, with bypass connections, with multiple outlets). The test takes 30-60 minutes per system; equipment is portable; results are visible.

For major infrastructure projects (urban drainage, sewerage networks), smoke testing is often mandatory pre-handover to verify the as-built integrity of the system.

Test setup and procedure

Equipment: - Smoke generator (electric / chemical-cartridge powered) - Blower / fan to push smoke through pipes - Theatrical-grade non-toxic smoke (white / titanium dioxide based) - Plugs to seal alternate openings (so smoke goes where intended) - Camera + recording device

Procedure: 1. Pre-test inspection — verify all pipes laid + backfilled to pipe-crown level; manholes complete with covers; no obvious damage 2. Plug alternate routes — close off branches not under test; main path open 3. Setup at upstream point — connect smoke generator + blower to upstream manhole / cleanout 4. Generate smoke — typically 5-10 minutes for medium-sized network 5. Walk the alignment — observe ground surface for escaping smoke (indicates broken pipe / leaky joint); observe at downstream openings for normal flow 6. Photograph all escape points with GPS coordinates / chainage references 7. Stop smoke — let system clear (5-10 min) 8. Mark + repair all leak points; re-test the repaired section

Acceptance: typically zero smoke escape from buried sections; acceptable minor escape at exposed inspection chambers / manholes (where cover seal may be imperfect).

What smoke testing catches

1. Cracked pipes — smoke escapes through fracture lines; pinpoints damaged sections

2. Failed joints — rubber-ring failure, solvent-cement joint not bonded, concrete joint cracking; visible smoke escape at joint area

3. Illegal connections — homeowner / shop has tapped into the storm drain illegally; smoke escapes at that connection; the connection is identified for legal action / proper integration

4. Cross-connections — storm + sewer cross-connected; smoke from one shows up in the other → cross-flow during heavy rain causing flooding

5. Damaged manhole walls — smoke escapes through cracks in chamber walls / cover bedding

6. Lost connections — branch pipe to street drain has been damaged or not connected; smoke escapes at ground level

7. Inadequate ventilation — sewer gas accumulation indicates blocked vents; smoke test reveals where vents are needed

The test is inexpensive (₹3,000-10,000 per section) but extremely high-value — finds millions of rupees of latent defects.

Cross-references

Companion QA/QC: - Sewer Method Statement (QC-DRN-FRM-001) — construction methodology - Manhole Method Statement (QC-DRN-FRM-002) — manhole construction - Drainage Register (QC-DRN-REG-001) — system-level tracking - Hydrostatic leak test — companion for pressurized pipes

Codes: - IS 4127:2017 — Code of Practice for Laying and Construction of Sewers (test methodology) - IS 458:2003 — Precast concrete pipes - CPHEEO Manual on Sewerage 2013 — National sewerage manual (includes commissioning + acceptance testing) - NACHI standards — international standards for smoke testing methodology

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