QA/QC  › Bridges  › Proof Load Test
Test-report · QC-BRG-TST-001
Proof Load Test Report
15 checkpoints across 5 sections. Before opening bridge to traffic; critical acceptance test
15 Checkpoints
5 Sections
Once per bridge before opening to traffic
Bridge Engineer, QC Inspector

Checklist Preview

S.No.CheckpointIS RequirementStatus
A. TEST SETUP AND PREPARATION
A1Test load configuration and distribution
Acceptance: Load = design factored load or 1.5× LL; distributed as per standard vehicle/truck configuration
Cl. 8.1 — Load per design load class
OK
NC
NA
HOLD
A2Loading vehicle specification and weight
Acceptance: Vehicle weighed on certified scales; weight distribution documented; braking capability verified
Cl. 8.1 — Vehicle weight verified
OK
NC
NA
HOLD
A3Deflection measurement instrumentation
Acceptance: Dial gauges or LVDT transducers installed; data logger operational; measurement accuracy ±0.5 mm
Cl. 8.2 — Accurate measurement required
OK
NC
NA
HOLD
A4Measurement point locations and baseline
Acceptance: Points at mid-span and quarter-span; baseline recorded without load; no ambient vibration during test
Cl. 8.2 — Points at critical locations
OK
NC
NA
HOLD
B. INITIAL LOAD TEST (AMBIENT CONDITIONS)
B1Initial deflection under proof load
Acceptance: Deflection ≤ 1.5× theoretical; measured within acceptable limits; load held 30 minutes for creep observation
Cl. 8.2 — Deflection recorded
OK
NC
NA
HOLD
B2Elastic recovery after load removal
Acceptance: Recovery ≥ 90% within 30 minutes; permanent set ≤ 10% of total deflection
Cl. 8.2 — Bridge should recover elastically
OK
NC
NA
HOLD
B3Deflection profile across width
Acceptance: Deflection profile symmetric about centerline; no anomalies indicating local failure
Cl. 8.2 — Load distribution verified
OK
NC
NA
HOLD
C. REPEATED LOAD CYCLES
C1Second and third load cycles at full test load
Acceptance: Deflections in cycles 2 and 3 ≤ cycle 1 ± 5%; no increasing deflection trend
Cl. 8.2 — Cyclic behavior checked
OK
NC
NA
HOLD
C2Load retention and recovery in cycles
Acceptance: Elastic recovery consistent across cycles; no creep progression; structure behaves linearly
Cl. 8.2 — Stable response required
OK
NC
NA
HOLD
Showing 9 of 15 checkpoints ·
A. TEST SETUP AND PREPARATION
A1Test load configuration and distribution
Cl. 8.1 — Load per design load class (IRC 6)
Load = design factored load or 1.5× LL; distributed as per standard vehicle/truck configuration
OKNCNAHOLD
A2Loading vehicle specification and weight
Cl. 8.1 — Vehicle weight verified (IRC 6)
Vehicle weighed on certified scales; weight distribution documented; braking capability verified
OKNCNAHOLD
A3Deflection measurement instrumentation
Cl. 8.2 — Accurate measurement required (IRC 6)
Dial gauges or LVDT transducers installed; data logger operational; measurement accuracy ±0.5 mm
OKNCNAHOLD
A4Measurement point locations and baseline
Cl. 8.2 — Points at critical locations (IRC 6)
Points at mid-span and quarter-span; baseline recorded without load; no ambient vibration during test
OKNCNAHOLD
B. INITIAL LOAD TEST (AMBIENT CONDITIONS)
B1Initial deflection under proof load
Cl. 8.2 — Deflection recorded (IRC 6)
Deflection ≤ 1.5× theoretical; measured within acceptable limits; load held 30 minutes for creep observation
OKNCNAHOLD
B2Elastic recovery after load removal
Cl. 8.2 — Bridge should recover elastically (IRC 6)
Recovery ≥ 90% within 30 minutes; permanent set ≤ 10% of total deflection
OKNCNAHOLD
B3Deflection profile across width
Cl. 8.2 — Load distribution verified (IRC 6)
Deflection profile symmetric about centerline; no anomalies indicating local failure
OKNCNAHOLD
C. REPEATED LOAD CYCLES
C1Second and third load cycles at full test load
Cl. 8.2 — Cyclic behavior checked (IRC 6)
Deflections in cycles 2 and 3 ≤ cycle 1 ± 5%; no increasing deflection trend
OKNCNAHOLD
C2Load retention and recovery in cycles
Cl. 8.2 — Stable response required (IRC 6)
Elastic recovery consistent across cycles; no creep progression; structure behaves linearly
OKNCNAHOLD
Showing 9 of 15 ·
Inspection Sign-Off
APPROVED
APPROVED WITH CONDITIONS
REJECTED
Test Summary and Results
Name / Sign / Date
Deflection Measurements (mm)
Name / Sign / Date
Observations and Issues
Name / Sign / Date
Conclusion
Name / Sign / Date
Tested By
Name / Sign / Date
Reviewed By
Name / Sign / Date