Why is this standard important?

It provides the method to test for 'soundness', a critical property that ensures cement will not undergo significant volume change after setting, which could lead to cracking and structural failure.

What is the difference between the Le Chatelier and Autoclave methods?

The Le Chatelier test is simpler and detects expansion from free lime. The Autoclave test is conducted under high pressure and temperature, making it sensitive to expansion from both free lime and magnesia.

Is this code still in use?

No, IS 6461 (Part 7) has been formally withdrawn by BIS and is replaced by IS 4031 (Part 3):1988. Always use the superseding code.

What is the typical maximum expansion allowed for OPC?

As per IS 269, the expansion measured by the Le Chatelier method should not exceed 10 mm, and by the Autoclave method, it should not exceed 0.8%.

IS 6461 Part 5

: 1972

Methods of test for hydraulic cement - Part 5: Determination of standard consistency

CurrentRareTesting MethodMaterials Science · Testing Methods and Quality Control

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This standard specifies the method for determining the quantity of water required to produce a cement paste of standard consistency, a fundamental property for cement testing. The procedure involves using the Vicat apparatus to measure the penetration of a plunger into a cement paste prepared with a known water content. The result is a prerequisite for conducting other physical tests on cement, such as setting time and soundness.

Covers the determination of standard consistency of hydraulic cement paste.

Quick Reference Values

Water for standard consistency paste (P)Percentage of water required to produce a paste of standard consistency, as per IS 6461 (Part 4)

Le Chatelier mould internal diameter30 mm

Le Chatelier mould height30 mm

Le Chatelier indicator arm length165 mm

Autoclave test specimen size25 x 25 x 282 mm

Autoclave steam pressure2.1 MPa (21 kgf/cm^2)

Autoclave test duration at pressure3 hours

Key Formulas

Le Chatelier Expansion = Final distance between indicator points (mm) - Initial distance between indicator points (mm)

Autoclave Expansion (%) = ((Final Length - Initial Length) / Gauge Length) * 100

Practical Notes

This standard is WITHDRAWN and has been superseded by IS 4031 (Part 3). Engineers must refer to IS 4031 for current testing procedures.

The expansion limits are not given in this test method code; they are specified in the relevant Indian Standard for the particular type of cement (e.g., IS 269 for OPC).

The Le Chatelier test primarily detects expansion due to free lime, while the more severe Autoclave test detects expansion from both free lime and magnesia.