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IS 4654 : 1968Pan Type Concrete Mixers - Specification

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ISO 18650-1 · BS EN 12151 · GOST 16349
CurrentSpecializedSpecificationGeneral · Scaffolding, Formwork and Construction Equipment
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OverviewValues3InternationalTablesFAQ3Related

IS 4654:1968 is the Indian Standard (BIS) for pan type concrete mixers - specification. This standard prescribes the requirements for pan type concrete mixers, covering their nominal sizes, capacities, material specifications, design features, and power units. It ensures the equipment is standardized for efficient and uniform mixing of concrete, particularly for stiff or semi-dry mixes used in precast industries.

Specifies requirements for pan type concrete mixers used for construction purposes.

Overview

Status
Current
Usage level
Specialized
Domain
General — Scaffolding, Formwork and Construction Equipment
Type
Specification
International equivalents
ISO 18650-1:2018 · International Organization for Standardization (ISO), InternationalBS EN 12151:2007 · British Standards Institution (BSI), United Kingdom / European Committee for Standardization (CEN), EuropeGOST 16349-85 · Euro-Asian Council for Standardization, Metrology and Certification (EASC), CIS Countries
Typically used with
IS 1791IS 456
Also on InfraLens for IS 4654
3Key values1Tables3FAQs
Practical Notes
! Pan mixers are highly recommended for zero-slump or semi-dry concrete mixtures where traditional drum mixers struggle.
! Regular inspection of the gap between the mixing blades and the pan base is crucial; excessive clearance leads to poor mixing, while too little clearance causes aggregate crushing and rapid wear.
! Ensure proper calibration of the water dispensing unit attached to or used with the pan mixer to maintain exact water-cement ratios.
Frequently referenced clauses
Cl. 4Sizes and CapacitiesCl. 5Power UnitCl. 6Design of Mixing PanCl. 7Mixing Blades and StarCl. 8Discharge Arrangement
Pulled from IS 4654:1968. Browse the full clause & table index below in Tables & Referenced Sections.
concretemild steelcast iron

International Equivalents

Similar International Standards
ISO 18650-1:2018International Organization for Standardization (ISO), International
HighCurrent
Building construction machinery and equipment — Concrete mixers — Part 1: Terminology and general specifications
Covers terminology, classification, and general specifications for all types of concrete mixers, including pan type.
BS EN 12151:2007British Standards Institution (BSI), United Kingdom / European Committee for Standardization (CEN), Europe
MediumCurrent
Machinery for the preparation of concrete and mortar — Safety requirements
Focuses specifically on safety requirements for mixers, a topic only briefly covered in IS 4564.
GOST 16349-85Euro-Asian Council for Standardization, Metrology and Certification (EASC), CIS Countries
HighCurrent
Concrete mixers, cyclic, for building sites. General specifications.
Provides general technical specifications for batch (cyclic) concrete mixers, including pan type, similar in intent to the IS code.
Key Differences
≠The IS code is prescriptive, specifying minimum material thicknesses and types, whereas modern standards like ISO 18650-1 are performance-based, leaving design details to the manufacturer provided safety and durability are met.
≠Modern standards (e.g., BS EN 12151) have extremely detailed and stringent safety requirements, including interlocking guards, emergency stops, electrical safety compliance (to EN 60204-1), and noise emission limits, which are absent in the generic safety clause of the 1968 Indian standard.
≠IS 4564:1968 provides no criteria for mixing performance or homogeneity. Modern practices and associated standards (like ISO 18650-2) include procedures for testing the mixer's ability to produce a uniform concrete mix, often measured by a coefficient of variation.
≠The Indian standard specifies a fixed list of nominal capacities (e.g., 200P, 400P). International standards do not mandate specific sizes, providing a framework for declaring capacity (rated input) and yield (rated output) instead.
Key Similarities
≈Both the Indian and international standards cover the same fundamental machine concept: a stationary pan mixer with rotating blades/paddles for batching concrete.
≈All standards recognize and define key components such as the mixing pan, mixing elements (blades, stars), drive unit, and discharge mechanism as essential parts of the mixer.
≈Both IS 4564 and international counterparts like ISO 18650-1 mandate that mixers be fitted with a permanent information plate specifying manufacturer, model, capacity, and serial number.
≈The primary method for classifying the size of the mixer across all standards is its volumetric capacity, whether defined as nominal unmixed input (IS 4564) or rated capacity/output (ISO 18650-1).
Parameter Comparison
ParameterIS ValueInternationalSource
Standard Nominal CapacitiesSpecifies a list of standard sizes: 50, 100, 200, 400, 500, 750, 1000 Litres.No mandated sizes; the manufacturer declares the rated capacity (input) and rated output (yield).ISO 18650-1:2018
Mixing Pan Shell ThicknessPrescribes minimum thickness based on capacity (e.g., 400L mixer: 8mm bottom, 6mm side).Not specified; design must ensure durability and safety without prescriptive dimensions.ISO 18650-1:2018
Safety GuardingVague requirement for 'suitable guards for all moving parts'.Mandates interlocking guards for pan lid/grate that stop the mixer when opened; specifies safety distances per EN ISO 13857.BS EN 12151:2007
Water Dosing AccuracyWater tank scale accuracy must be within ±2% of the tank's total capacity.Batching system accuracy for water should be within ±1% of the required target quantity for the batch.EN 206 (Referenced by mixing plant standards)
Mixing Blade MaterialSpecifies 'abrasion resisting steel, such as high-carbon steel or cast manganese steel'.Performance-based, typically requiring wear-resistant materials with a specified minimum hardness (e.g., >500 HBW) or specific alloys.Common industry practice based on EN/ISO
Marking (Information Plate)Requires name, type, serial no., capacity, recommended mixing speed.Adds year of manufacture, machine mass, rated power, and mandatory conformity markings (e.g., CE mark in Europe).BS EN 12151:2007
⚠ Verify details from original standards before use

Key Values3

Quick Reference Values
standard capacities100, 250, 500, 1000 litres
power supply415 Volts, 3-phase, 50 Hz for electric motors
overload capacity10% of the nominal batch capacity

Tables & Referenced Sections

Key Tables
Table 1 - Nominal Capacities and Batch Sizes
Key Clauses
Clause 4 - Sizes and Capacities
Clause 5 - Power Unit
Clause 6 - Design of Mixing Pan
Clause 7 - Mixing Blades and Star
Clause 8 - Discharge Arrangement

Related Resources on InfraLens

Cross-Referenced Codes
IS 1791:1968Batch Type Concrete Mixers - Specification
→
IS 456:2000Plain and Reinforced Concrete - Code of Pract...
→

Frequently Asked Questions3

What is the primary application of pan type concrete mixers?+
They are best suited for mixing stiff, dry, or semi-dry concrete, making them ideal for precast concrete block and pipe manufacturing.
How is the capacity of a pan type mixer specified?+
It is specified by the nominal volume of the mixed concrete per batch, expressed in litres.
What is the typical mixing action in a pan mixer?+
Mixing is achieved by rotating blades (often on a star assembly) moving through the materials in a stationary or rotating pan, causing forced mixing.

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