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IRC SP 53 : 2010

Guidelines on Use of Modified Bitumen in Road Construction

AASHTO M 332
CurrentFrequently UsedCode of PracticeTransportation · Roads and Pavement
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Summary

IRC SP:53 covers modified bitumen (PMB and CRMB) — enhanced binders that resist rutting and cracking better than plain VG bitumen. PMB adds polymer (SBS/EVA), CRMB adds crumb rubber from waste tyres. Increasingly specified for NH/expressway wearing courses under heavy traffic.

Guidelines for use of polymer modified bitumen (PMB), crumb rubber modified bitumen (CRMB), and other modified binders in highway construction.

Key Values
PMB 40For hot climate, heavy traffic
PMB 70For moderate climate
CRMB 55Standard modified grade
Practical Notes
! PMB costs 30-50% more than VG-30 but extends pavement life by 2-3× — lifecycle cost is lower.
! Storage temperature for PMB is higher (160-170°C) — needs special heated storage.
! CRMB promotes waste tyre recycling — government is pushing for mandatory use on NH.
! Modified bitumen must be used within 24 hours of production — it degrades on prolonged storage.
! Always ensure the modified bitumen used meets the specific grade requirements as per Table 1 or Table 2. Deviations can severely impact pavement performance.
! The target mixing temperature is crucial. Overheating can degrade the polymer or rubber, while underheating leads to poor coating and workability. Stick to the range specified in Table 3 and Table 4.
! Compaction temperature for modified bitumen mixes is generally higher than for conventional bitumen. Ensure the mix is at the specified compaction temperature range for achieving adequate density and VMA (Voids in Mineral Aggregate).
! When designing mixes with modified bitumen, conduct thorough laboratory trials. The optimum binder content might differ from conventional mixes, often requiring slightly higher binder content to achieve similar performance, as indicated in Table 8.
! Storage stability is paramount. Ensure the modified bitumen is thoroughly mixed before dispatch and that there are no significant temperature differentials during transport. Check for ring formation or separation.
! For PMB, the elongation at break and elastic recovery are key indicators of its performance under stress. Higher values generally mean better resistance to cracking and rutting.
! CRMB's performance is highly dependent on the type and fineness of crumb rubber used. Consistency in the rubber source is important for predictable results.
! Modified bitumen mixes can be more sensitive to aggregate properties. Ensure aggregate gradation, shape, and surface texture are compatible with the modified binder.
! In hot weather, modified bitumen binders, especially PMBs with higher softening points, offer improved resistance to rutting. This is a significant advantage for heavily trafficked national highways and expressways.
! Cold weather performance is also enhanced, with reduced susceptibility to low-temperature cracking due to improved flexibility.
! When using modified bitumen for bridge decks, special attention must be paid to the higher thermal stresses and fatigue loading. The increased elasticity of PMB/CRMB is beneficial here.
! Quality control testing on site for penetration, softening point, and viscosity of the delivered material is essential to verify compliance with specifications.
! Always verify the 'as received' properties of the modified bitumen against the manufacturer's test certificates and the requirements of the specific grade.
! Consider the potential for increased kinematic viscosity at 60°C, which may require adjustments in pumping and handling equipment at the plant.
! The presence of polymers or rubber can sometimes lead to increased susceptibility to moisture damage. Ensure adequate anti-stripping measures are incorporated if necessary.
Cross-Referenced Codes
IS 73:2013Paving Bitumen - Specification
→
IS 15462:2019Polymer Modified Bitumen (PMB) - Specificatio...
→
IS 16868:2019Crumb Rubber Modified Bitumen (CRMB) - Specif...
→
IRC 37:2018Guidelines for the Design of Flexible Pavemen...
→
modified bitumenPMBCRMBpolymer bitumenroad constructionIRC SP
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Similar International Standards
AASHTO M 332AASHTO (US)
MediumCurrent
Standard Specification for Performance-Graded Asphalt Binder Using Multiple Stress Creep Recovery (MSCR)
US uses performance grading (PG system) which covers both plain and modified binders. IRC SP:53 specifically covers modified binders.
Key Differences
≠IRC uses PMB/CRMB grade names. US uses PG (Performance Grade) system. EU uses EN 14023 for polymer modified bitumen.
Key Similarities
≈All aim to improve rutting resistance and fatigue life through binder modification.
Parameter Comparison
ParameterIS ValueInternationalSource
⚠ Verify details from original standards before use
Quick Reference Values
PMB 40For hot climate, heavy traffic
PMB 70For moderate climate
CRMB 55Standard modified grade
Softening point (PMB 40)Min 60°C (vs 47°C for VG-30)
Elastic recoveryMin 50% (PMB), 25% (CRMB)
Minimum softening point for PMB (Grade A)60-70 °C
Maximum softening point for PMB (Grade B)95 °C
Minimum softening point for PMB (Grade C)85 °C
Maximum softening point for PMB (Grade C)105 °C
Maximum penetration value for PMB (Grade A)60-80 (0.1 mm)
Minimum penetration value for PMB (Grade B)35-55 (0.1 mm)
Maximum elongation at break for PMB>= 30 cm
Minimum elastic recovery (4mm ball at 25°C, 50 mm/min) for PMB40 %
Maximum viscosity at 135°C for PMB (Grade A)3.0 Pa.s
Maximum viscosity at 135°C for PMB (Grade B)2.0 Pa.s
Maximum viscosity at 135°C for PMB (Grade C)1.5 Pa.s
Minimum elastic recovery (20mm ball at 25°C, 50 mm/min) for CRMB60 %
Maximum penetration value for CRMB (Grade I)50-70 (0.1 mm)
Maximum penetration value for CRMB (Grade II)70-90 (0.1 mm)
Minimum softening point for CRMB55 °C
Target temperature for mixing modified bitumen150-170 °C
Target temperature for compaction of modified bitumen mixes130-150 °C
Recommended minimum binder content for PMB in asphalt concrete5.0 % by weight of aggregate
Recommended maximum binder content for PMB in asphalt concrete6.5 % by weight of aggregate
Minimum viscosity ratio (135°C) for PMB Grade A1.0
Maximum kinematic viscosity at 60°C for PMB1000 cSt
Key Formulas
Elastic Recovery (%) = [(Free recovery height/Original deformation height) x 100]
Softening Point (°C) = Top of the ring-and-ball apparatus when bitumen softens and drops.
Penetration (0.1 mm) = Depth in tenths of a millimeter to which a standard needle penetrates a sample of bitumen under a standard load, standard time and standard temperature.
Viscosity (Pa.s) = Shear stress / Shear rate
Viscosity Ratio = Viscosity of aged bitumen / Viscosity of unaged bitumen
Storage Stability (Difference in Softening Point) = Softening point of top sample - Softening point of bottom sample (°C)
Key Tables
Table 1 — PMB grades and properties
Table 2 — CRMB grades and properties
Table 1 — Properties of Polymer Modified Bitumen (PMB)
Table 2 — Properties of Crumb Rubber Modified Bitumen (CRMB)
Table 3 — Recommended Mixing and Compaction Temperatures for PMB
Table 4 — Recommended Mixing and Compaction Temperatures for CRMB
Table 5 — Properties of Storage Stability for PMB
Table 6 — Properties of Storage Stability for CRMB
Table 7 — Maximum Permissible Viscosity at 170°C for Modified Bitumen
Table 8 — Suggested Binder Contents for Various Mixes using Modified Bitumen
Key Clauses
Cl. 3 — Types of modified bitumen (PMB, CRMB)
Cl. 4 — Properties and testing requirements
Cl. 5 — Mix design with modified binder
Cl. 6 — Construction practices
Cl. 7 — Quality control
Cl. 2.1 — Scope
Cl. 3.1 — Types of Modified Bitumen
Cl. 4.1 — Requirements for Polymer Modified Bitumen (PMB)
Cl. 5.1 — Requirements for Crumb Rubber Modified Bitumen (CRMB)
Cl. 6.1 — Mixing and Compaction Temperatures
Cl. 7.1 — Design of Mixes
Cl. 8.1 — Construction Practices
Cl. 9.1 — Quality Control and Testing
Cl. 10.1 — Storage and Handling
Cl. 11.1 — Special Considerations for Bridges
When to use PMB instead of VG bitumen?+
Use PMB/CRMB for: traffic >10 MSA, wearing course on NH/expressway, high temperature regions (>45°C), heavy vehicle corridors, and intersections/bus stops where rutting is common. VG-30 is adequate for lower traffic and non-critical layers.
What is the primary advantage of using Polymer Modified Bitumen (PMB) over conventional bitumen?+
PMB offers superior performance characteristics compared to conventional bitumen, primarily due to the addition of polymers. This leads to enhanced resistance to rutting at high temperatures, reduced cracking at low temperatures, and improved resistance to fatigue and aging. Consequently, pavements constructed with PMB tend to have a longer service life and require less frequent maintenance.
How does Crumb Rubber Modified Bitumen (CRMB) differ from PMB in terms of performance?+
CRMB uses recycled tire crumb rubber as a modifier. It also improves resistance to rutting and cracking, but its mechanism differs from PMB. CRMB tends to increase the viscosity and stiffness of the bitumen, contributing to better deformation resistance. It is particularly effective in reducing noise pollution and is an environmentally friendly option due to the use of recycled materials.
What are the typical applications where modified bitumen is recommended by IRC SP 53:2010?+
IRC SP 53:2010 recommends modified bitumen for areas experiencing extreme temperature variations, high traffic volumes, heavy wheel loads, and for pavements subjected to aggressive environmental conditions. This includes major national highways, expressways, airport pavements, and high-stress areas on bridge decks where enhanced durability is critical.
Are there specific grades of PMB and CRMB mentioned in the code, and what do they signify?+
Yes, the code specifies different grades for PMB and CRMB based on their properties like softening point, penetration, elastic recovery, and viscosity. For example, PMB grades (like A, B, C) indicate a range of performance characteristics suitable for different climatic conditions and traffic intensities. Similarly, CRMB grades (like I, II) are defined by specific property ranges.
What is the significance of the storage stability test for modified bitumen?+
The storage stability test ensures that the modified bitumen remains homogeneous during storage and transportation. Modified bitumen can be prone to separation of the polymer or rubber particles from the base bitumen, especially when subjected to temperature gradients. A good storage stability value (low difference in softening point between top and bottom of the sample) indicates that the binder will perform consistently when laid.
How does the mixing and compaction temperature for modified bitumen differ from conventional bitumen?+
Modified bitumen generally requires higher mixing and compaction temperatures compared to conventional bitumen. This is because the viscosity of modified binders is often higher, necessitating elevated temperatures to achieve adequate fluidity for proper coating of aggregates during mixing and for effective compaction to achieve desired density.
What is the role of elastic recovery and elongation at break in modified bitumen properties?+
Elastic recovery measures the bitumen's ability to return to its original shape after being deformed. Higher elastic recovery indicates better resistance to permanent deformation (rutting). Elongation at break indicates the ductility of the binder, i.e., its ability to stretch before breaking. Higher elongation contributes to better resistance to thermal cracking.
Can modified bitumen be used in all types of road construction, including rural roads under PMGSY?+
While modified bitumen offers superior performance, its higher cost may make it less economical for all road projects, especially low-volume rural roads built under schemes like PMGSY. However, for critical sections of PMGSY roads or in areas with specific challenging environmental conditions, it can be considered if the cost-benefit analysis justifies the investment for enhanced longevity.
What are the critical factors to consider during the design of asphalt mixes using modified bitumen?+
Key factors include selecting the appropriate modified bitumen grade for the project's climate and traffic, determining the optimum binder content (which might be higher than for conventional bitumen), ensuring compatibility with aggregates, and specifying appropriate mixing and compaction temperatures. Laboratory testing for volumetric properties and performance indicators is essential.
How does the viscosity of modified bitumen at 135°C impact construction operations?+
The viscosity of modified bitumen at 135°C is a crucial parameter that influences the workability and ease of handling during mixing and paving. Lower viscosity values at this temperature (as seen in higher grades of PMB/CRMB) indicate better flow characteristics, allowing for easier mixing with aggregates and smoother compaction. Conversely, very high viscosity can lead to difficulties in coating and compaction.
What is the primary difference between PMB and CRMB in terms of the modifier used?+
The primary difference lies in the type of modifier. PMB uses thermoplastic polymers like Styrene-Butadiene-Styrene (SBS) or Ethylene-Vinyl Acetate (EVA) to improve bitumen properties. CRMB, on the other hand, uses finely ground granulated rubber from recycled tires as the modifier. Both aim to enhance bitumen performance but achieve it through different chemical and physical mechanisms.
Are there any specific precautions to be taken during the storage and handling of modified bitumen?+
Yes, it is essential to maintain consistent temperatures to prevent segregation. Modified bitumen should be stored in clean, insulated tanks. Reheating should be done carefully to avoid overheating, which can degrade the binder. Thorough mixing before discharge is crucial, and transportation should minimize temperature fluctuations to ensure uniformity of the material upon arrival at the site.