QA/QC  › Material Test Certificates (MTC)  › Pipe Material Test
Test-report · QC-MTC-TST-007
Pipe Material Test Certificate (MTC) Receipt Verification
18 checkpoints across 7 sections. At every pipe consignment receipt before installation; linked to hydro-test at commissioning
18 Checkpoints
7 Sections
Per consignment / per batch
QC Engineer, MEP Engineer

Checklist Preview

S.No.CheckpointIS RequirementStatus
A. MTC IDENTIFICATION AND AUTHENTICITY
A1Verify MTC on manufacturer letterhead with unique certificate number and signatory
Acceptance: Letterhead, cert no., date, authorized signature, seal present
Cl. 11 — Certification
OK
NC
NA
HOLD
A2Verify BIS ISI mark and CM/L licence number printed on pipe and MTC
Acceptance: ISI mark rolled/printed on pipe at regular intervals; CM/L valid and current
Cl. 10 — BIS marking
OK
NC
NA
HOLD
A3Verify pipe marking: manufacturer, IS number, class/SDR, size, date, batch
Acceptance: All statutory information legibly printed/embossed on every pipe length
Cl. 10 — Pipe marking
OK
NC
NA
HOLD
B. DIMENSIONAL VERIFICATION
B1Verify outside diameter (OD), wall thickness, and length tolerances reported on MTC
Acceptance: MS: OD ±1%, wall -8%/+unlimited; PVC: OD +0.3 mm/-0; wall per class; length ±0.2%
Table 1 — Dimensions
OK
NC
NA
HOLD
B2Verify ovality and straightness on MTC and physically
Acceptance: Ovality ≤ 1.5% of OD for PVC/HDPE; pipe straight with deviation ≤ 0.5% of length
Cl. 7 — Form
OK
NC
NA
HOLD
C. MECHANICAL / HYDROSTATIC PROPERTIES
C1For MS pipes — verify tensile strength, yield, elongation, bend test on MTC
Acceptance: Tensile ≥ 320 MPa; elongation ≥ 20%; bend test without crack at 6×OD mandrel
Table 2 — MS mechanical
OK
NC
NA
HOLD
C2For plastic pipes — verify hydrostatic pressure test (short-term, 1000 hr) reported on MTC
Acceptance: PVC: no failure at hydro test per class; HDPE: pass at 20°C / 80°C regimes; CPVC 82°C 1000 hr
Cl. 8 — Hydrostatic
OK
NC
NA
HOLD
C3For MS pipes — verify galvanizing (if GI) coating mass and adhesion
Acceptance: Zinc coating ≥ 400 g/m² (heavy); uniform coating per IS 4736; 4-dip preece test pass
Cl. 9 — Zinc coating
OK
NC
NA
HOLD
C4For PVC/CPVC — verify Vicat softening temperature and reversion
Acceptance: VST: PVC ≥ 80°C; CPVC ≥ 110°C; reversion ≤ 5% at 150°C (PVC) / 150°C 1 hr
Cl. 6 — Thermal
OK
NC
NA
HOLD
C5For HDPE — verify density, MFI (melt flow index), and OIT oxidation induction time
Acceptance: PE80/PE100 density 0.93-0.96 g/cc; MFI in range; OIT ≥ 20 min at 200°C
Cl. 6 — HDPE grade
OK
NC
NA
HOLD
Showing 10 of 18 checkpoints ·
A. MTC IDENTIFICATION AND AUTHENTICITY
A1Verify MTC on manufacturer letterhead with unique certificate number and signatory
Cl. 11 — Certification (IS 1239)
Letterhead, cert no., date, authorized signature, seal present
OKNCNAHOLD
A2Verify BIS ISI mark and CM/L licence number printed on pipe and MTC
Cl. 10 — BIS marking (IS 1239)
ISI mark rolled/printed on pipe at regular intervals; CM/L valid and current
OKNCNAHOLD
A3Verify pipe marking: manufacturer, IS number, class/SDR, size, date, batch
Cl. 10 — Pipe marking (IS 4985)
All statutory information legibly printed/embossed on every pipe length
OKNCNAHOLD
B. DIMENSIONAL VERIFICATION
B1Verify outside diameter (OD), wall thickness, and length tolerances reported on MTC
Table 1 — Dimensions (IS 1239)
MS: OD ±1%, wall -8%/+unlimited; PVC: OD +0.3 mm/-0; wall per class; length ±0.2%
OKNCNAHOLD
B2Verify ovality and straightness on MTC and physically
Cl. 7 — Form (IS 4985)
Ovality ≤ 1.5% of OD for PVC/HDPE; pipe straight with deviation ≤ 0.5% of length
OKNCNAHOLD
C. MECHANICAL / HYDROSTATIC PROPERTIES
C1For MS pipes — verify tensile strength, yield, elongation, bend test on MTC
Table 2 — MS mechanical (IS 1239)
Tensile ≥ 320 MPa; elongation ≥ 20%; bend test without crack at 6×OD mandrel
OKNCNAHOLD
C2For plastic pipes — verify hydrostatic pressure test (short-term, 1000 hr) reported on MTC
Cl. 8 — Hydrostatic (IS 4985)
PVC: no failure at hydro test per class; HDPE: pass at 20°C / 80°C regimes; CPVC 82°C 1000 hr
OKNCNAHOLD
C3For MS pipes — verify galvanizing (if GI) coating mass and adhesion
Cl. 9 — Zinc coating (IS 1239)
Zinc coating ≥ 400 g/m² (heavy); uniform coating per IS 4736; 4-dip preece test pass
OKNCNAHOLD
C4For PVC/CPVC — verify Vicat softening temperature and reversion
Cl. 6 — Thermal (IS 4985)
VST: PVC ≥ 80°C; CPVC ≥ 110°C; reversion ≤ 5% at 150°C (PVC) / 150°C 1 hr
OKNCNAHOLD
C5For HDPE — verify density, MFI (melt flow index), and OIT oxidation induction time
Cl. 6 — HDPE grade (IS 4984)
PE80/PE100 density 0.93-0.96 g/cc; MFI in range; OIT ≥ 20 min at 200°C
OKNCNAHOLD
Showing 10 of 18 ·
Inspection Sign-Off
APPROVED
APPROVED WITH CONDITIONS
REJECTED — NCR RAISED
Remarks
Name / Sign / Date
Tested By
Name / Sign / Date
Reviewed / Approved By
Name / Sign / Date