QA/QC  › Concrete & RCC  › Concrete Inspection &
Plan · QC-CON-PLN-001
Concrete Inspection & Test Plan (ITP)
48 checkpoints across 20 sections.
48 Checkpoints
20 Sections
As needed
Site Engineer

Checklist Preview

S.No.CheckpointIS RequirementStatus
ACT-01. Activity 1: Material Receipt Inspection - Cement
ACT-01-01Cement Type and Grade Verification
Acceptance: Packing slip/invoice matches approved brand/grade; Bag marking shows grade (43/53); Delivery challan available
Verify cement type (OPC/PPC/PSC) and grade per IS 269/455/1489
OK
NC
NA
HOLD
ACT-01-02Mill Test Certificate (MTC) Review
Acceptance: MTC present with results showing fineness, setting time, strength, soundness all within IS limits
Mill Test Certificate provided per IS 4031:1988 test results
OK
NC
NA
HOLD
ACT-01-03Storage Condition Inspection
Acceptance: Covered store, not exposed to rain; bags stacked max 10 high; on raised platform >300mm; no water seepage; FIFO system evident
Verify cement stored per IS 456 Cl. 5.2 requirements
OK
NC
NA
HOLD
ACT-02. Activity 2: Material Receipt Inspection - Aggregates (Fine & Coarse)
ACT-02-01Aggregate Source and Grading Certificate
Acceptance: Sieve analysis within IS 383 grading zone (II or III); flakiness ≤30%, elongation ≤30%; test date within 30 days of delivery
Supplier provides sieve analysis and grading zone per IS 383:1970
OK
NC
NA
HOLD
ACT-02-02Visual Inspection - Contamination Check
Acceptance: No visible contamination; silt/clay content <3% (fine sand) or <5% (coarse sand); pH 6-8 (if water-washed)
Check for dirt, dust, organic matter, clay lumps per IS 456 Cl. 5.3
OK
NC
NA
HOLD
ACT-02-03Moisture Content Check
Acceptance: Fine aggregate free moisture ≤0.5%; coarse aggregate <0.5%; affects water/cement ratio in mix
Measure free moisture/absorbed water in aggregates
OK
NC
NA
HOLD
ACT-03. Activity 3: Material Receipt Inspection - Reinforcement Steel
ACT-03-01Steel Grade and Type Verification (Fe 500D per IS 1786:2008)
Acceptance: Bundle tags show Fe 500D; bar marking on steel (ISI mark, grade, size); Mill Certificate present with test results
Verify reinforcement grade per IS 1786:2008 (primary: Fe 500D)
OK
NC
NA
HOLD
ACT-03-02Visual Inspection - Rust, Damage, Oil/Grease
Acceptance: No visible surface rust >0.5mm; no bent/kinked bars; no excessive oil/grease; clean surface acceptable for bonding
Inspect steel for corrosion, bends, oil contamination
OK
NC
NA
HOLD
ACT-03-03Storage Condition - Raised Platform, Cover, FIFO
Acceptance: Raised platform >300mm height; covered shed/tarpaulin; not in contact with soil/water; FIFO rotation evident; no exposure >6 months
Steel stored per IS 456 Cl. 5.6 on raised platform, covered
OK
NC
NA
HOLD
Showing 9 of 48 checkpoints ·
ACT-01. Activity 1: Material Receipt Inspection - Cement
ACT-01-01Cement Type and Grade Verification
Verify cement type (OPC/PPC/PSC) and grade per IS 269/455/1489 (IS 456:2000 Cl. 5.2, IS 269:2015, IS 455:1989, IS 1489:1991)
Packing slip/invoice matches approved brand/grade; Bag marking shows grade (43/53); Delivery challan available
OKNCNAHOLD
ACT-01-02Mill Test Certificate (MTC) Review
Mill Test Certificate provided per IS 4031:1988 test results (IS 456:2000 Cl. 5.2)
MTC present with results showing fineness, setting time, strength, soundness all within IS limits
OKNCNAHOLD
ACT-01-03Storage Condition Inspection
Verify cement stored per IS 456 Cl. 5.2 requirements (IS 456:2000 Cl. 5.2)
Covered store, not exposed to rain; bags stacked max 10 high; on raised platform >300mm; no water seepage; FIFO system evident
OKNCNAHOLD
ACT-02. Activity 2: Material Receipt Inspection - Aggregates (Fine & Coarse)
ACT-02-01Aggregate Source and Grading Certificate
Supplier provides sieve analysis and grading zone per IS 383:1970 (IS 383:1970, IS 1199:1959 Cl. 3, IS 2386:1963)
Sieve analysis within IS 383 grading zone (II or III); flakiness ≤30%, elongation ≤30%; test date within 30 days of delivery
OKNCNAHOLD
ACT-02-02Visual Inspection - Contamination Check
Check for dirt, dust, organic matter, clay lumps per IS 456 Cl. 5.3 (IS 456:2000 Cl. 5.3, IS 383:1970)
No visible contamination; silt/clay content <3% (fine sand) or <5% (coarse sand); pH 6-8 (if water-washed)
OKNCNAHOLD
ACT-02-03Moisture Content Check
Measure free moisture/absorbed water in aggregates (IS 1199:1959, IS 2386:1963)
Fine aggregate free moisture ≤0.5%; coarse aggregate <0.5%; affects water/cement ratio in mix
OKNCNAHOLD
ACT-03. Activity 3: Material Receipt Inspection - Reinforcement Steel
ACT-03-01Steel Grade and Type Verification (Fe 500D per IS 1786:2008)
Verify reinforcement grade per IS 1786:2008 (primary: Fe 500D) (IS 1786:2008, IS 1498:1970)
Bundle tags show Fe 500D; bar marking on steel (ISI mark, grade, size); Mill Certificate present with test results
OKNCNAHOLD
ACT-03-02Visual Inspection - Rust, Damage, Oil/Grease
Inspect steel for corrosion, bends, oil contamination (IS 456:2000 Cl. 5.6, IS 1786:2008)
No visible surface rust >0.5mm; no bent/kinked bars; no excessive oil/grease; clean surface acceptable for bonding
OKNCNAHOLD
ACT-03-03Storage Condition - Raised Platform, Cover, FIFO
Steel stored per IS 456 Cl. 5.6 on raised platform, covered (IS 456:2000 Cl. 5.6)
Raised platform >300mm height; covered shed/tarpaulin; not in contact with soil/water; FIFO rotation evident; no exposure >6 months
OKNCNAHOLD
Showing 9 of 48 ·
Inspection Sign-Off
ALL INSPECTIONS/TESTS PASSED - ELEMENT ACCEPTED
INSPECTIONS/TESTS PASSED WITH MINOR FINDINGS - ACCEPTED WITH CONDITIONS
INSPECTIONS/TESTS FAILED - REMEDIAL REQUIRED - ELEMENT ON HOLD
Prepared By (QC Engineer)
Name / Sign / Date
Signature
Name / Sign / Date
Approved By (Site Engineer)
Name / Sign / Date
Signature
Name / Sign / Date
ITP Implementation Status
Name / Sign / Date