QA/QC  › Concrete & RCC  › Rebound Hammer Test
Test-report · QC-CON-TST-004
Rebound Hammer Test Report
37 checkpoints across 6 sections. For quality assessment of in-situ concrete, uniformity evaluation, strength estimation (with caution), identification of weak areas requiring core testing
37 Checkpoints
6 Sections
As per design specification or when rapid non-destructive assessment needed
QA Inspector, Structural Engineer

Checklist Preview

S.No.CheckpointIS RequirementStatus
A. TEST SETUP & EQUIPMENT DETAILS
A1Rebound Hammer Make & Model
Acceptance: Portable rebound hammer (e.g., Proceq L or N type)
Identification of rebound hammer device used
OK
NC
NA
HOLD
A2Hammer Type (N or L)
Acceptance: Type N: standard (0.225 Nm impact energy) | Type L: light (0.075 Nm) for weak concrete
Specification of hammer energy type
OK
NC
NA
HOLD
A3Calibration Status
Acceptance: Calibration current, dated within last 6-12 months
Verification of hammer calibration validity
OK
NC
NA
HOLD
A4Anvil Calibration Reading
Acceptance: Rebound number within manufacturer's range (typically 80-100 for new anvil)
Test hammer on anvil before use
OK
NC
NA
HOLD
A5Expected Anvil Reading Range
Acceptance: Per manufacturer specification (e.g., Type N: 80-102)
Documented acceptable anvil range for this hammer
OK
NC
NA
HOLD
A6Surface Preparation
Acceptance: Ground smooth (grinding preferred), dry, free of coatings/paint/dust
Preparation of test surface
OK
NC
NA
HOLD
A7Test Surface Condition
Acceptance: Clean, flat, firm, no loose concrete or aggregate exposure
Document actual surface state before testing
OK
NC
NA
HOLD
A8Surface Moisture Content
Acceptance: Dry preferred; wet surface requires correction factor (+5-10 rebound points)
Assessment of surface moisture/saturation
OK
NC
NA
HOLD
B. TEST METHODOLOGY & ORIENTATION
B1Test Orientation
Acceptance: Horizontal | Vertical Up | Vertical Down (orientation affects reading; correction factors apply)
Direction in which hammer impacts (horizontal/vertical)
OK
NC
NA
HOLD
B2Orientation Correction Factor
Acceptance: Horizontal: 0 | Vertical Up: -3 to -4 | Vertical Down: +3 to +4 (add to reading)
Applied correction for non-horizontal orientation
OK
NC
NA
HOLD
B3Number of Test Points
Acceptance: Minimum 3 test locations recommended; typically 9 readings per location (3x3 grid)
Total locations tested on element
OK
NC
NA
HOLD
B4Test Point Spacing
Acceptance: Minimum 25 mm between impact points (avoid rebound influence)
Distance between test locations
OK
NC
NA
HOLD
B5Distance from Element Edges
Acceptance: Minimum 20 mm from edges (avoid edge effects)
Clearance from edges, corners, reinforcement
OK
NC
NA
HOLD
B6Reinforcement Avoidance
Acceptance: Rebar causes high readings; locate and mark reinforcement
Ensure test points avoid steel reinforcement
OK
NC
NA
HOLD
C. TEST RESULTS TABLE (Per Location)
C1Location ID
Acceptance: e.g., L1, L2, L3 or grid coordinates (mark on sketch)
Unique identification for each test location
OK
NC
NA
HOLD
C2Test Surface Orientation
Acceptance: Horizontal | Vertical Up | Vertical Down
Direction of hammer impact at this location
OK
NC
NA
HOLD
C312 Individual Rebound Readings
Acceptance: Record all 12 values; identify and note any obvious outliers
Raw rebound numbers from 12 impacts at location
OK
NC
NA
HOLD
C4Outlier Identification & Removal
Acceptance: Remove largest and smallest if >6 points from median; keep remaining 10
Discard readings more than 6 points from median
OK
NC
NA
HOLD
C5Average Rebound Number (Corrected)
Acceptance: Final rebound number used for strength estimation
Mean of valid readings after outlier removal and orientation correction
OK
NC
NA
HOLD
C6Estimated Compressive Strength (MPa)
Acceptance: Use manufacturer's correlation curve or site-specific calibration
Convert rebound number to strength using calibration curve
OK
NC
NA
HOLD
Showing 20 of 37 checkpoints ·
A. TEST SETUP & EQUIPMENT DETAILS
A1Rebound Hammer Make & Model
Identification of rebound hammer device used (IS 516 Part 5 Sec 4.2)
Portable rebound hammer (e.g., Proceq L or N type)
OKNCNAHOLD
A2Hammer Type (N or L)
Specification of hammer energy type (IS 13311 Part 2 Cl. 3.1)
Type N: standard (0.225 Nm impact energy) | Type L: light (0.075 Nm) for weak concrete
OKNCNAHOLD
A3Calibration Status
Verification of hammer calibration validity (IS 516 Part 5 Sec 4.2)
Calibration current, dated within last 6-12 months
OKNCNAHOLD
A4Anvil Calibration Reading
Test hammer on anvil before use (IS 516 Part 5 Sec 4.2, IS 13311 Part 2 Cl. 4.1)
Rebound number within manufacturer's range (typically 80-100 for new anvil)
OKNCNAHOLD
A5Expected Anvil Reading Range
Documented acceptable anvil range for this hammer (IS 13311 Part 2 Cl. 4.1)
Per manufacturer specification (e.g., Type N: 80-102)
OKNCNAHOLD
A6Surface Preparation
Preparation of test surface (IS 516 Part 5 Sec 4.2, IS 13311 Part 2 Cl. 4.2)
Ground smooth (grinding preferred), dry, free of coatings/paint/dust
OKNCNAHOLD
A7Test Surface Condition
Document actual surface state before testing (IS 13311 Part 2 Cl. 4.2)
Clean, flat, firm, no loose concrete or aggregate exposure
OKNCNAHOLD
A8Surface Moisture Content
Assessment of surface moisture/saturation (IS 516 Part 5 Sec 4.2)
Dry preferred; wet surface requires correction factor (+5-10 rebound points)
OKNCNAHOLD
B. TEST METHODOLOGY & ORIENTATION
B1Test Orientation
Direction in which hammer impacts (horizontal/vertical) (IS 516 Part 5 Sec 4.2, IS 13311 Part 2 Cl. 4.3)
Horizontal | Vertical Up | Vertical Down (orientation affects reading; correction factors apply)
OKNCNAHOLD
B2Orientation Correction Factor
Applied correction for non-horizontal orientation (IS 13311 Part 2 Table 1)
Horizontal: 0 | Vertical Up: -3 to -4 | Vertical Down: +3 to +4 (add to reading)
OKNCNAHOLD
B3Number of Test Points
Total locations tested on element (IS 516 Part 5 Sec 4.2, IS 13311 Part 2 Cl. 4.3)
Minimum 3 test locations recommended; typically 9 readings per location (3x3 grid)
OKNCNAHOLD
B4Test Point Spacing
Distance between test locations (IS 13311 Part 2 Cl. 4.3)
Minimum 25 mm between impact points (avoid rebound influence)
OKNCNAHOLD
B5Distance from Element Edges
Clearance from edges, corners, reinforcement (IS 516 Part 5 Sec 4.2)
Minimum 20 mm from edges (avoid edge effects)
OKNCNAHOLD
B6Reinforcement Avoidance
Ensure test points avoid steel reinforcement (IS 516 Part 5 Sec 4.2)
Rebar causes high readings; locate and mark reinforcement
OKNCNAHOLD
C. TEST RESULTS TABLE (Per Location)
C1Location ID
Unique identification for each test location (IS 13311 Part 2 Cl. 4.3)
e.g., L1, L2, L3 or grid coordinates (mark on sketch)
OKNCNAHOLD
C2Test Surface Orientation
Direction of hammer impact at this location (IS 516 Part 5 Sec 4.2)
Horizontal | Vertical Up | Vertical Down
OKNCNAHOLD
C312 Individual Rebound Readings
Raw rebound numbers from 12 impacts at location (IS 516 Part 5 Sec 4.2, IS 13311 Part 2 Cl. 5.2)
Record all 12 values; identify and note any obvious outliers
OKNCNAHOLD
C4Outlier Identification & Removal
Discard readings more than 6 points from median (IS 13311 Part 2 Cl. 5.2)
Remove largest and smallest if >6 points from median; keep remaining 10
OKNCNAHOLD
C5Average Rebound Number (Corrected)
Mean of valid readings after outlier removal and orientation correction (IS 516 Part 5 Sec 4.2, IS 13311 Part 2 Cl. 5.2)
Final rebound number used for strength estimation
OKNCNAHOLD
C6Estimated Compressive Strength (MPa)
Convert rebound number to strength using calibration curve (IS 516 Part 5 Sec 4.2, IS 13311 Part 2 Cl. 5.3)
Use manufacturer's correlation curve or site-specific calibration
OKNCNAHOLD
Showing 20 of 37 ·
Inspection Sign-Off
ACCEPTABLE
MARGINAL - RECOMMEND CORES
REQUIRES CORE TESTING
REJECT
Tested By (Name & Sign)
Name / Sign / Date
QA Engineer / Inspector
Name / Sign / Date