QA/QC  › Concrete & RCC  › UPV (Ultrasonic Pulse
Test-report · QC-CON-TST-003
UPV (Ultrasonic Pulse Velocity) Test Report
37 checkpoints across 6 sections. For quality assessment of in-situ concrete, structural health monitoring, detection of voids/cracks, correlation with strength testing
37 Checkpoints
6 Sections
As per design specification or when concrete quality is suspect
QA Inspector, Structural Engineer

Checklist Preview

S.No.CheckpointIS RequirementStatus
A. TEST SETUP & EQUIPMENT DETAILS
A1UPV Equipment Make & Model
Acceptance: Portable UPV meter with digital display, frequency 54 kHz typical
Identification of ultrasonic pulse velocity meter
OK
NC
NA
HOLD
A2Operating Frequency (kHz)
Acceptance: Typically 54 kHz; note if different (20, 150, 250 kHz possible)
Transducer frequency used for testing
OK
NC
NA
HOLD
A3Calibration Status
Acceptance: Calibration valid, dated within last 12 months
Equipment calibration verification
OK
NC
NA
HOLD
A4Calibration Bar Reading Check
Acceptance: Reading within ±3% of bar's certified velocity (typically 4.5±0.2 km/s)
Verify equipment on standard calibration bar
OK
NC
NA
HOLD
A5Transducer Type
Acceptance: Proper contact, no damage, coupling medium applied
Type and condition of transducers (sender/receiver)
OK
NC
NA
HOLD
A6Coupling Medium
Acceptance: Grease, petroleum jelly, or approved couplant (not water for direct method)
Acoustic coupling material between transducer and concrete
OK
NC
NA
HOLD
A7Test Method Selection
Acceptance: Direct (opposite faces) | Indirect (adjacent faces) | Semi-direct (perpendicular faces)
Specify UPV measurement approach used
OK
NC
NA
HOLD
A8Test Method Justification
Acceptance: Direct: most accurate; Indirect: accessible surfaces; Semi-direct: corners/edges
Reason for selecting particular test method
OK
NC
NA
HOLD
B. TEST GRID & LOCATION PLANNING
B1Element Dimensions
Acceptance: Record for grid planning and path length calculation
Length, width, height (or thickness) of tested element
OK
NC
NA
HOLD
B2Grid Point Spacing (mm)
Acceptance: Typically 150-300 mm for structural elements (document spacing used)
Spacing between measurement points
OK
NC
NA
HOLD
B3Total Number of Test Points
Acceptance: Minimum 3-5 points per location; comprehensive coverage for large elements
Count of grid points to be tested
OK
NC
NA
HOLD
B4Reinforcement Location Noted
Acceptance: Record rebars crossing path (can increase velocity readings)
Identify reinforcement bars at test points
OK
NC
NA
HOLD
B5Surface Condition Assessment
Acceptance: Smooth, clean, free of coatings that affect coupling
Check test surface quality
OK
NC
NA
HOLD
B6Surface Moisture Condition
Acceptance: Record moisture state (affects velocity slightly)
Note if surface is dry, damp, or wet
OK
NC
NA
HOLD
C. TEST RESULTS TABLE
C1Grid Point ID
Acceptance: Clear labeling with grid coordinates or location description
Unique identification for each test point (e.g., P1, P2, P3...)
OK
NC
NA
HOLD
C2Path Length (mm)
Acceptance: Measured accurately (±2 mm); direct method typically 150-500 mm
Distance between transmitter and receiver transducers
OK
NC
NA
HOLD
C3Transit Time (μs) - Reading 1
Acceptance: In microseconds; digital display accuracy ±0.1 μs
Time for pulse to travel path length (first reading)
OK
NC
NA
HOLD
C4Transit Time (μs) - Reading 2
Acceptance: Average of 2-3 readings; discard outliers >5% deviation
Second transit time reading (repeat measurement)
OK
NC
NA
HOLD
C5Average Transit Time (μs)
Acceptance: Use for velocity calculation
Mean of multiple transit time readings
OK
NC
NA
HOLD
C6Pulse Velocity (km/s)
Acceptance: Result in km/s (typical 3.5-4.5 km/s for good concrete)
Calculate: Velocity = Path Length (m) / Transit Time (s)
OK
NC
NA
HOLD
C7Quality Grading (IS 13311 Table 2)
Acceptance: >4.5 km/s = Excellent | 3.5-4.5 = Good | 3.0-3.5 = Medium/Doubtful | <3.0 = Poor
Classify concrete quality based on velocity
OK
NC
NA
HOLD
Showing 21 of 37 checkpoints ·
A. TEST SETUP & EQUIPMENT DETAILS
A1UPV Equipment Make & Model
Identification of ultrasonic pulse velocity meter (IS 516 Part 5 Sec 1.2, IS 13311 Part 1 Cl. 3)
Portable UPV meter with digital display, frequency 54 kHz typical
OKNCNAHOLD
A2Operating Frequency (kHz)
Transducer frequency used for testing (IS 516 Part 5 Sec 1.2)
Typically 54 kHz; note if different (20, 150, 250 kHz possible)
OKNCNAHOLD
A3Calibration Status
Equipment calibration verification (IS 516 Part 5 Sec 1.3)
Calibration valid, dated within last 12 months
OKNCNAHOLD
A4Calibration Bar Reading Check
Verify equipment on standard calibration bar (IS 516 Part 5 Sec 1.3)
Reading within ±3% of bar's certified velocity (typically 4.5±0.2 km/s)
OKNCNAHOLD
A5Transducer Type
Type and condition of transducers (sender/receiver) (IS 516 Part 5 Sec 1.2)
Proper contact, no damage, coupling medium applied
OKNCNAHOLD
A6Coupling Medium
Acoustic coupling material between transducer and concrete (IS 516 Part 5 Sec 1.3)
Grease, petroleum jelly, or approved couplant (not water for direct method)
OKNCNAHOLD
A7Test Method Selection
Specify UPV measurement approach used (IS 516 Part 5 Sec 1.3, IS 13311 Part 1 Cl. 5)
Direct (opposite faces) | Indirect (adjacent faces) | Semi-direct (perpendicular faces)
OKNCNAHOLD
A8Test Method Justification
Reason for selecting particular test method (IS 13311 Part 1 Cl. 5)
Direct: most accurate; Indirect: accessible surfaces; Semi-direct: corners/edges
OKNCNAHOLD
B. TEST GRID & LOCATION PLANNING
B1Element Dimensions
Length, width, height (or thickness) of tested element (IS 13311 Part 1 Cl. 5.2)
Record for grid planning and path length calculation
OKNCNAHOLD
B2Grid Point Spacing (mm)
Spacing between measurement points (IS 13311 Part 1 Cl. 5.2)
Typically 150-300 mm for structural elements (document spacing used)
OKNCNAHOLD
B3Total Number of Test Points
Count of grid points to be tested (IS 13311 Part 1 Cl. 5.2)
Minimum 3-5 points per location; comprehensive coverage for large elements
OKNCNAHOLD
B4Reinforcement Location Noted
Identify reinforcement bars at test points (IS 516 Part 5 Sec 1.3)
Record rebars crossing path (can increase velocity readings)
OKNCNAHOLD
B5Surface Condition Assessment
Check test surface quality (IS 13311 Part 1 Cl. 4.2)
Smooth, clean, free of coatings that affect coupling
OKNCNAHOLD
B6Surface Moisture Condition
Note if surface is dry, damp, or wet (IS 516 Part 5 Sec 1.3)
Record moisture state (affects velocity slightly)
OKNCNAHOLD
C. TEST RESULTS TABLE
C1Grid Point ID
Unique identification for each test point (e.g., P1, P2, P3...) (IS 13311 Part 1 Cl. 5.2)
Clear labeling with grid coordinates or location description
OKNCNAHOLD
C2Path Length (mm)
Distance between transmitter and receiver transducers (IS 516 Part 5 Sec 1.3, IS 13311 Part 1 Cl. 5.3)
Measured accurately (±2 mm); direct method typically 150-500 mm
OKNCNAHOLD
C3Transit Time (μs) - Reading 1
Time for pulse to travel path length (first reading) (IS 516 Part 5 Sec 1.3)
In microseconds; digital display accuracy ±0.1 μs
OKNCNAHOLD
C4Transit Time (μs) - Reading 2
Second transit time reading (repeat measurement) (IS 516 Part 5 Sec 1.3)
Average of 2-3 readings; discard outliers >5% deviation
OKNCNAHOLD
C5Average Transit Time (μs)
Mean of multiple transit time readings (IS 516 Part 5 Sec 1.3)
Use for velocity calculation
OKNCNAHOLD
C6Pulse Velocity (km/s)
Calculate: Velocity = Path Length (m) / Transit Time (s) (IS 516 Part 5 Sec 2, IS 13311 Part 1 Cl. 6)
Result in km/s (typical 3.5-4.5 km/s for good concrete)
OKNCNAHOLD
C7Quality Grading (IS 13311 Table 2)
Classify concrete quality based on velocity (IS 13311 Part 1 Table 2)
>4.5 km/s = Excellent | 3.5-4.5 = Good | 3.0-3.5 = Medium/Doubtful | <3.0 = Poor
OKNCNAHOLD
Showing 21 of 37 ·
Inspection Sign-Off
ACCEPTABLE
MARGINAL
REQUIRES FURTHER TESTING
REJECT
Tested By (Name & Sign)
Name / Sign / Date
QA Engineer / Inspector
Name / Sign / Date