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IS 3744 : 1985Specification hose binding machine

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DIN 14827 · NFPA 1962
CurrentSpecializedSpecificationFire Safety · Fire Fighting
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OverviewValues3InternationalTablesFAQ3Related

IS 3744:1985 is the Indian Standard (BIS) for specification hose binding machine. This standard prescribes the requirements for materials, dimensions, construction, and performance of hose binding machines used primarily by fire services to securely bind fire delivery hoses to couplings.

Specification hose binding machine

Overview

Status
Current
Usage level
Specialized
Domain
Fire Safety — Fire Fighting
Type
Specification
International equivalents
DIN 14827:2018-02 · DIN (Deutsches Institut für Normung), GermanyNFPA 1962 · National Fire Protection Association (NFPA), USA
Typically used with
IS 636IS 903IS 210IS 226
Also on InfraLens for IS 3744
3Key values3FAQs
Practical Notes
! Ensure the tensioning mechanism is correctly adjusted; too much tension can cut the hose fabric, while too little will cause the coupling to blow off under pressure.
! Always use the specified gauge of galvanized or copper wire to prevent premature corrosion and failure of the binding.
! Regular lubrication of the chuck and spindle is critical to maintain smooth winding operation.
Frequently referenced clauses
Cl. 3MaterialsCl. 4Shape and DimensionsCl. 5Manufacture and WorkmanshipCl. 6Performance RequirementsCl. 7Marking
Pulled from IS 3744:1985. Browse the full clause & table index below in Tables & Referenced Sections.
cast ironmild steelcopper wiregalvanized steel wirecanvas hose

International Equivalents

Similar International Standards
DIN 14827:2018-02DIN (Deutsches Institut für Normung), Germany
HighCurrent
Fire fighting equipment — Hose binding apparatus
Specifies requirements for devices used to bind fire hoses to couplings using wire, covering construction and performance.
NFPA 1962National Fire Protection Association (NFPA), USA
LowCurrent
Standard for the Care, Use, Inspection, and Service Testing of Fire Hose, Couplings, and Nozzles; and the Service Testing of In-Service Fire Hose
Does not specify the binding machine, but details the performance and testing requirements for the resulting hose-coupling assembly.
Key Differences
≠IS 3744 is prescriptive, detailing the machine's construction (e.g., cast iron frame, mild steel gears). Modern international standards like those referenced by NFPA are performance-based, focusing on the final assembly's ability to pass hydrostatic and tensile tests, regardless of the machine used.
≠The Indian Standard is from 1985 and specifies materials common at that time (e.g., Cast Iron to IS 210). A current equivalent like DIN 14827:2018 would reference modern materials and standards (e.g., high-strength steel alloys, modern EN/DIN material grades).
≠IS 3744 specifies a single binding method using 1.4 mm galvanized steel wire. International practice, while including wire binding, also widely uses other methods like expansion ring coupling, which are covered by different performance standards and require different machinery.
≠The testing required by IS 3744 is a basic proof-of-concept for the machine's binding capability on a single assembly. Standards like NFPA 1962 mandate a rigorous, ongoing service testing regime for all hose assemblies, with much higher test pressures and stricter pass/fail criteria.
Key Similarities
≈The core function is identical: to create a secure, pressure-tight connection between a fire hose and a coupling by means of mechanical binding.
≈The fundamental operating principle, involving a mechanism to rotate the hose/coupling (often a hand-cranked worm and wheel gear) while applying tensioned wire, is common to machines specified by both IS 3744 and DIN 14827.
≈Both the IS standard and its international counterparts address the same critical safety application: ensuring the reliability of fire-fighting hose assemblies under high-pressure conditions.
≈The essential components of the specified machines are analogous, including a main frame, a clamping/chuck system for the hose, a gear-driven rotational mechanism, and a guide/tensioner for the binding wire.
Parameter Comparison
ParameterIS ValueInternationalSource
Frame MaterialCast Iron, conforming to Grade FG 200 of IS 210Welded steel construction or high-grade cast iron (e.g., EN-GJS-400-15)DIN 14827
Hose Diameter CapacitySuitable for binding hoses up to 70 mm nominal boreDesigned for standard hose sizes, including B (75mm) and A (110mm), often offering broader capacity.DIN 14827
Binding Wire Specification1.4 mm galvanized steel wire conforming to IS 280Specific galvanized or stainless steel binding wire according to a dedicated standard (e.g., DIN 14828-1)DIN 14827
Performance Test Pressure (on assembly)2.1 MPa (21.4 kgf/cm²)New hose assemblies must withstand proof pressures often exceeding 4.1 MPa (600 psi) without slippage.NFPA 1962
Gear MechanismWorm and worm wheel mechanism made of mild steelWorm gear drive (Schneckengetriebe), valued for high torque and non-reversibility, made from case-hardened steel.DIN 14827
PortabilityNot specified; implies a heavy, stationary bench-mounted unit.Standards may differentiate between stationary (Werkstattgerät) and portable (Fahrzeuggerät) devices, with weight limits for portability.DIN 14827
⚠ Verify details from original standards before use

Key Values3

Quick Reference Values
Standard fire hose nominal size accommodated63 mm
Typical binding wire materialGalvanized mild steel or copper wire
Binding wire diameter requirementTypically 1.2 mm to 1.6 mm

Tables & Referenced Sections

Key Tables
No tables data
Key Clauses
Clause 3 - Materials
Clause 4 - Shape and Dimensions
Clause 5 - Manufacture and Workmanship
Clause 6 - Performance Requirements
Clause 7 - Marking

Related Resources on InfraLens

Cross-Referenced Codes
IS 636:1988Non-Ferrous Metals and Alloy Ingots for Sand ...
→
IS 903:1993Specification for Fire Hose Delivery Coupling...
→
IS 210:2009Grey Iron Castings
→
IS 226:1975Structural Steel (Standard Quality)
→

Frequently Asked Questions3

What is the purpose of the hose binding machine?+
It is used to tightly wrap wire around a fire hose over the tailpiece of a coupling, securing them together to withstand high water pressures without leaking or detaching.
What hoses are usually bound using this machine?+
It is primarily designed for standard fire delivery hoses (like those covered under IS 636), typically 63 mm in diameter.
What type of binding wire is recommended?+
The code typically recommends galvanized steel or copper wire to prevent rusting that could degrade both the binding and the hose fabric.

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