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IS 1852 : 1985Rolling and Cutting Tolerances for Hot Rolled Steel Products

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ASTM A6 / A6M - 23 · EN 10029 · JIS G 3192
CurrentFrequently UsedSpecificationStructural Engineering · Steel and Reinforcement
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OverviewValues7InternationalTablesFAQ4Related

IS 1852:1985 is the Indian Standard (BIS) for rolling and cutting tolerances for hot rolled steel products. This standard prescribes the rolling and cutting tolerances for hot-rolled steel sections, including beams, channels, angles, plates, and bars. It defines the permissible variations in weight, dimensions, and straightness to ensure structural integrity and fit-up accuracy during fabrication.

Specifies rolling and cutting tolerances for various hot rolled steel products like plates, sheets, sections, and bars.

Overview

Status
Current
Usage level
Frequently Used
Domain
Structural Engineering — Steel and Reinforcement
Type
Specification
Amendments
Reaffirmed 2019
International equivalents
ASTM A6 / A6M - 23 · ASTM International (US)EN 10029:2010 · CEN (European Union)JIS G 3192:2020 · JSA (Japan)ISO 7452:2013 · ISO (International)
Typically used with
IS 808IS 1730IS 1732IS 2062
Also on InfraLens for IS 1852
7Key values4Tables4FAQs
Practical Notes
! Always check rolling tolerances before rejecting steel on-site, as slight dimensional deviations are often strictly within code limits.
! Weight tolerances are typically applied to a batch or standard length rather than a single short piece.
! If precise lengths or tight tolerances are required for a specific fabrication process, they must be mutually agreed upon with the manufacturer prior to ordering.
Frequently referenced clauses
Cl. 4Tolerances on WeightCl. 5Tolerances on LengthCl. 6Tolerances on Cross-Sectional DimensionsCl. 8Tolerances on Straightness (Camber and Sweep)Cl. 9Tolerances for Structural Plates
Pulled from IS 1852:1985. Browse the full clause & table index below in Tables & Referenced Sections.
Updates & Amendments1 amendment
2019Reaffirmed 2019
Consolidated list per BIS. For the text of each amendment, refer to the BIS portal link above.
hot rolled steelstructural steelsteel platessteel bars

International Equivalents

Similar International Standards
ASTM A6 / A6M - 23ASTM International (US)
HighCurrent
Standard Specification for General Requirements for Rolled Structural Steel Bars, Plates, Shapes, and Sheet Piling
Broadly covers tolerances for most hot-rolled structural products in a single document, similar to IS 1852.
EN 10029:2010CEN (European Union)
MediumCurrent
Hot-rolled steel plates 3 mm thick or above - Tolerances on dimensions and shape
Directly equivalent to the plate tolerance section of IS 1852, but does not cover bars or sections.
JIS G 3192:2020JSA (Japan)
MediumCurrent
Dimensions, mass and permissible variations of hot rolled steel sections
Covers dimensional tolerances for sections (beams, angles, channels), equivalent to the sections part of IS 1852.
ISO 7452:2013ISO (International)
MediumCurrent
Hot-rolled structural steel plates — Tolerances on dimensions and shape
International standard for plate tolerances, very similar in scope to EN 10029 and the plate section of IS 1852.
Key Differences
≠IS 1852:1985 is a single comprehensive standard for most hot-rolled products (plates, sheets, bars, sections), whereas European (EN) and Japanese (JIS) standards are typically product-specific (e.g., separate standards for plates, angles, I-beams).
≠Modern international standards like EN 10029 offer multiple tolerance classes (e.g., Classes A, B, C, D for thickness), allowing designers to specify the required precision. IS 1852:1985 generally provides a single set of 'normal' tolerances.
≠IS 1852:1985 specifies mass tolerance based on the nominal weight of a lot or wagon load (e.g., ±5-7%). Modern standards like ASTM A6/A6M have more refined criteria, often allowing for checks on individual pieces or calculated weight.
≠Thickness tolerances in EN 10029 and ISO 7452 are often asymmetrical (e.g., -0.3mm / +1.2mm), reflecting the nature of the rolling process. Tolerances in IS 1852:1985 are typically symmetrical (e.g., ±0.50mm).
Key Similarities
≈All standards serve the fundamental purpose of defining acceptable deviations in dimensions (thickness, width, length) and shape (straightness, flatness) for hot-rolled steel products.
≈The set of controlled parameters is largely consistent across all standards, including thickness, width, length, out-of-squareness, camber (straightness), and flatness.
≈All standards differentiate between standard/mill length tolerances (which are wider) and exact/cut length tolerances (which are tighter, typically all-positive), acknowledging different commercial and fabrication requirements.
≈The concepts and methods for measuring key parameters like camber (as a deviation from a straight edge over the product's length) and out-of-squareness (as a percentage of width) are conceptually similar.
Parameter Comparison
ParameterIS ValueInternationalSource
Thickness Tolerance (10mm thick x 2000mm wide plate)±0.50 mm (symmetrical)-0.3 mm / +1.2 mm (asymmetrical)EN 10029:2010 (Class A)
Straightness/Camber (Beams & Sections)0.2% of the total length1/8 in. x (length in ft / 5) [which calculates to ~0.21% of total length]ASTM A6 / A6M - 23
Length Tolerance (Plate, cut length approx. 5m)+50 mm / -0 mm+25 mm / -0 mmEN 10029:2010 (Normal Tolerance)
Out-of-Squareness (Plate)Max deviation of 1.0% of the actual widthMax deviation of 1.0% of the actual widthEN 10029:2010
Flatness Tolerance (Plate, Normal, <25mm thick)12 mm over a 2000 mm gauge length11 mm over a 2000 mm gauge length (for steel group L)EN 10029:2010 (Class N)
Width Tolerance (Plate, >1500 to 2500 mm wide)+20 mm / -0 mm+13 mm / -0 mm (for universal mill plates)ASTM A6 / A6M - 23
⚠ Verify details from original standards before use

Key Values7

Quick Reference Values
weight tolerance beams channels± 2.5%
weight tolerance angles± 5% (up to 3mm thick), ± 2.5% (over 3mm)
length cutting tolerance ordinary up to 12m+ 100 mm, - 25 mm
length cutting tolerance exact up to 12m± 3 mm
web thickness tolerance beams under 125mm± 0.5 mm
flange width tolerance beams under 125mm± 2.5 mm
plate length tolerance+ 25 mm, - 0 mm

Tables & Referenced Sections

Key Tables
Table 1 - Tolerances on Weight of Structural Shapes
Table 2 - Cutting Tolerances on Length
Table 3 - Rolling Tolerances on Structural Sections (Beams and Channels)
Table 4 - Rolling Tolerances on Leg Length of Angles
Key Clauses
Clause 4 - Tolerances on Weight
Clause 5 - Tolerances on Length
Clause 6 - Tolerances on Cross-Sectional Dimensions
Clause 8 - Tolerances on Straightness (Camber and Sweep)
Clause 9 - Tolerances for Structural Plates

Related Resources on InfraLens

Cross-Referenced Codes
IS 808:1989Dimensions for Hot Rolled Steel Beam, Column,...
→
IS 1730:1989Dimensions for Steel Flats - Part 1: Rolled S...
→
IS 1732:1989Dimensions for Round and Square Steel Bars fo...
→
IS 2062:2011Hot Rolled Medium and High Tensile Structural...
→

Frequently Asked Questions4

What is the standard tolerance on length for ordinary cutting?+
+100 mm to -25 mm for sections up to 12 meters.
What is the permissible weight tolerance for hot rolled I-beams?+
± 2.5% of the calculated weight.
Does this standard cover out-of-squareness?+
Yes, out-of-squareness tolerances are specified for various cross-sections, usually around 1 degree or specified in mm for flange tilt.
Are structural plates covered in this code?+
Yes, Clause 9 details specific length, width, and thickness tolerances for hot rolled structural plates.

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