Handbookโ€บMaterial Wastage Factors

Material Wastage Factors

CPWD Norms ยท CPWD Analysis of Rates โ€” Standard Wastage Percentages
Wastage allowances to add while estimating material quantities. These account for handling losses, breakage, offcuts, spillage, and non-recoverable material. Always include wastage in BOQ and procurement.
CPWD โ†’Try Material Estimator โ†’๐Ÿ“– Cement, sand & steel for 1000 sqft
36 items shown
Cement & Binders
MaterialWastage %Reason
Cement (bags)2โ€“3%Handling, bag tears, hardening, spillage
Cement (bulk/silo)1โ€“2%Pipe residue, moisture
Lime5%Slaking loss, handling
Fly Ash2โ€“3%Wind loss, handling
Wall Putty5%Trowel waste, mixing
Steel Reinforcement
MaterialWastage %Reason
TMT Bars (straight lengths)3โ€“5%Offcuts from standard 12m lengths
TMT Bars (with laps included)5โ€“8%Lapping adds 5โ€“8% over net BBS weight
Structural Steel (sections)5โ€“7%Cutting, holes, offcuts
Binding Wire5%Short pieces, tangling
Welding Electrodes10โ€“15%Stubs, failed strikes
Aggregates & Sand
MaterialWastage %Reason
Coarse Aggregate (20mm, 10mm)3โ€“5%Handling, spreading, contamination
Fine Aggregate / Sand3โ€“5%Wind loss, spreading, bulking
M-Sand (manufactured sand)2โ€“3%Lower than river sand
Metal / WBM aggregate5%Road work spreading loss
Bricks & Blocks
MaterialWastage %Reason
Clay Bricks (common)5โ€“10%Breakage in transport and handling
Fly Ash Bricks3โ€“5%Less breakage than clay
AAC Blocks3โ€“5%Cutting waste at corners/openings
Concrete Blocks (solid/hollow)3โ€“5%Chipping, breakage
Paving Blocks / Tiles5โ€“8%Cutting at edges, breakage
Timber & Formwork
MaterialWastage %Reason
Timber (sawn)10โ€“15%Sawing, offcuts, knots, splits
Plywood (shuttering)5โ€“10%Cutting, damage per reuse cycle
Plywood โ€” number of reuses10โ€“15 usesFilm-faced: 15, plain: 8โ€“10
Steel Formwork1โ€“2% per useDamage, bending
Flooring & Finishes
MaterialWastage %Reason
Ceramic / Vitrified Tiles5โ€“8%Cutting at edges, breakage
Marble / Granite slabs8โ€“12%Irregular shapes, cutting
Kota Stone5โ€“8%
Glass (sheets)3โ€“5%Cutting, breakage
Paints & Coatings
MaterialWastage %Reason
Emulsion Paint5%Brush/roller absorption, spillage
Enamel Paint5โ€“8%Thinner evaporation, drips
Primer5%
Waterproofing coating5โ€“10%Uneven surface, overlaps
Bitumen3โ€“5%Heating loss, spillage
Plumbing & Electrical
MaterialWastage %Reason
PVC / CPVC Pipes3โ€“5%Offcuts, fittings
GI Pipes5โ€“8%Threading, cutting
Electrical Wires / Cables3โ€“5%Routing, offcuts
Conduits (PVC/GI)5%Bending, offcuts
Notes
โ€ข CPWD rate analysis includes wastage in material coefficients โ€” don't double-count
โ€ข Site-specific factors may increase wastage: poor storage, unskilled labor, bad roads
โ€ข Steel wastage can be minimized with proper BBS and bar cutting optimization
โ€ข For tender purposes, include wastage in BOQ quantities, not as a separate line item
โ€ข Bulk purchases reduce wastage per unit but increase storage risk
โ€ข Good site management can reduce wastage by 30โ€“50% compared to industry averages

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