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IS 4859 : 1968high strength aircraft plywood

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International Comparison — Coming Soon
CurrentSpecializedSpecificationMaterials Science · Wood and Other Lignocellulosic Products
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OverviewValues5InternationalTablesFAQ3Related

IS 4859:1968 is the Indian Standard (BIS) for high strength aircraft plywood. This standard specifies the requirements, grading, and testing methods for high strength plywood used extensively in the construction of aircraft and gliders. It mandates the use of specific high-strength timber species and boiling water-proof synthetic resin adhesives to ensure reliable performance under extreme flight and environmental conditions.

high strength aircraft plywood

Overview

Status
Current
Usage level
Specialized
Domain
Materials Science — Wood and Other Lignocellulosic Products
Type
Specification
International equivalents
Typically used with
IS 848IS 1708IS 707
Also on InfraLens for IS 4859
5Key values3Tables3FAQs
Practical Notes
! Strict quality control is mandatory; defects like knots, splits, and significant cross-grain are generally unacceptable in aircraft grade plywood.
! Ensure the adhesive used strictly complies with IS 848 BWP grade, as aircraft plywood is subjected to severe environmental stresses.
! Veneer thickness and grain orientation must be carefully monitored during manufacturing to meet the stringent tensile strength requirements.
Frequently referenced clauses
Cl. 3Species of TimberCl. 4AdhesivesCl. 6ManufactureCl. 9Moisture ContentCl. 11Tests
Pulled from IS 4859:1968. Browse the full clause & table index below in Tables & Referenced Sections.
plywoodaircraft plywoodtimberwoodsynthetic resin adhesive

International Equivalents

Similar International Standards
MIL-P-6070BU.S. Department of Defense, USA
HighWithdrawn
Plywood and Wood, Aircraft Flat
Specifies requirements for aircraft-grade plywood, primarily using birch and mahogany veneers.
BS 6V3:1973BSI, United Kingdom
HighWithdrawn
Specification for High Strength Plywood for Aircraft
Covers high-strength birch plywood for aerospace applications, very similar in intent and material.
GOST 102-75GOST, Russia (formerly USSR)
HighWithdrawn
Aircraft plywood. Specifications.
Defines technical requirements for Russian aircraft plywood, which is traditionally high-quality birch.
LN 29011Deutsches Institut für Normung (DIN), Germany
HighWithdrawn
Aerospace series; Plywood, birch, for aircraft
German aerospace standard specifying construction and properties of birch plywood for aircraft.
Key Differences
≠IS 4859:1968 is still technically an active standard, whereas its direct counterparts like MIL-P-6070B and BS 6V3 have been formally withdrawn and superseded by modern, often harmonized standards (SAE AMS and EN series).
≠Specific veneer grading criteria and the nomenclature for defects (e.g., 'Grade I', 'Grade II' vs. 'Grade A', 'Grade B') differ, leading to slight variations in the permissible size and frequency of knots, splits, and discoloration.
≠While based on similar principles, the exact parameters for mechanical test methods, such as specimen dimensions or the rate of loading in tensile or shear tests, can vary slightly between the Indian standard and international ones.
≠International standards like MIL-P-6070B explicitly specified multiple wood species (e.g., Birch, Mahogany, Poplar), while IS 4859 is primarily focused on birch (*Betula* spp.) as the main species.
Key Similarities
≈All standards mandate the use of high-grade, slow-grown European Birch (*Betula* spp.) veneers for their high strength-to-weight ratio and uniform texture.
≈The use of fully waterproof, thermosetting synthetic resin adhesives (Phenol-Formaldehyde or similar) that can pass a cyclic boil test is a universal requirement for glue line integrity.
≈The fundamental construction principle of using an odd number of thin, cross-banded veneers to achieve dimensional stability and balanced mechanical properties is common to all standards.
≈All standards enforce rigorous quality control, including destructive testing of samples from each batch for mechanical properties like glue shear strength and bending strength.
Parameter Comparison
ParameterIS ValueInternationalSource
Primary Adhesive TypePhenol-Formaldehyde (PF) or Resorcinol-Formaldehyde (RF) synthetic resinType I (fully waterproof) synthetic resin adhesiveMIL-P-6070B
Moisture Content (at dispatch)8% to 12%6% to 12%MIL-P-6070B
Glue Shear Strength (after 3 hr boil)Min 98 N per 25x25mm area (approx 1.57 N/mm² or 228 psi)Min 200 psi (approx 1.38 N/mm²)MIL-P-6070B
Bending Strength (Modulus of Rupture, 1.5mm, 3-ply, parallel)Min 88.3 N/mm² (approx 12800 psi)Min 13000 psi (approx 89.6 N/mm²)MIL-P-6070B
DensityShall not exceed 0.8 g/cm³ (800 kg/m³)Not to exceed 45 lbs/ft³ (approx 720 kg/m³)MIL-P-6070B
Primary Wood SpeciesBirch (Betula species)Birch (Betula species)BS 6V3:1973
⚠ Verify details from original standards before use

Key Values5

Quick Reference Values
moisture content8 to 14 percent
adhesive gradeBWP (Boiling Water Proof) type
thickness tolerance upto 3mm± 5 percent
test specimen conditioning temp27 ± 2 °C
test specimen relative humidity65 ± 5 percent

Tables & Referenced Sections

Key Tables
Table 1 - Species of Timber for High Strength Aircraft Plywood
Table 2 - Thickness and Number of Plies
Table 3 - Minimum Tensile Strength Requirements
Key Clauses
Clause 3 - Species of Timber
Clause 4 - Adhesives
Clause 6 - Manufacture
Clause 9 - Moisture Content
Clause 11 - Tests

Related Resources on InfraLens

Cross-Referenced Codes
IS 848:2006Specification for Synthetic Resin Adhesives f...
→
IS 1708:2014Methods of Testing Small Clear Specimens of T...
→
IS 707:2011Timber Technology And Utilization of Wood, Ba...
→

Frequently Asked Questions3

What type of adhesive is mandated for high strength aircraft plywood?+
Boiling water proof (BWP) synthetic resin adhesive conforming to IS 848.
What is the acceptable moisture content for this type of plywood?+
The moisture content must be maintained between 8% and 14% at the time of testing and dispatch.
Can any hardwood species be used for manufacturing?+
No, only specific high-strength species explicitly approved and listed in Table 1 of the standard (such as Rosewood, Teak, or Walnut) may be used.

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