InfraLensInfraLens
IS CodesIRCToolsSORHandbookQA/QCPMCFormatsCPHEEOMapsProjectsDCRRulesAbout Join Channel
Join
IS CodesIRCToolsSORHandbookQA/QCPMCFormatsCPHEEOMapsProjectsDCRDesign RulesBIMAbout Join WhatsApp Channel
InfraLensInfraLens
IS CodesIRCToolsSORHandbookQA/QCPMCFormatsCPHEEOMapsProjectsDCRRulesAbout Join Channel
Join
IS CodesIRCToolsSORHandbookQA/QCPMCFormatsCPHEEOMapsProjectsDCRDesign RulesBIMAbout Join WhatsApp Channel

IS 4020 : 1998Methods of Test for Wooden Flush Door Shutters

PDFGoogleCompareBIS Portal
Link points to Internet Archive / others. Not hosted by InfraLens. Details
BS EN 949 · BS EN 947 · BS EN 948
CurrentFrequently UsedTesting MethodArchitectural · Doors, Windows and Shutters
PDFGoogleCompareBIS Portal
Link points to Internet Archive / others. Not hosted by InfraLens. Details
OverviewValues5InternationalTablesFAQ4Related

IS 4020:1998 is the Indian Standard (BIS) for methods of test for wooden flush door shutters. This standard prescribes the methods of test for evaluating the physical, mechanical, and durability properties of wooden flush door shutters. It is divided into 16 parts covering dimensional accuracy, structural integrity under impact/slamming, and resistance to environmental factors like moisture and glue failure.

Lays down methods for testing the strength, stability and durability of wooden flush door shutters.

Overview

Status
Current
Usage level
Frequently Used
Domain
Architectural — Doors, Windows and Shutters
Type
Testing Method
International equivalents
BS EN 949:2019 · BSI / CEN - British Standards Institution / European Committee for Standardization, UK/EUBS EN 947:1999 · BSI / CEN - British Standards Institution / European Committee for Standardization, UK/EUBS EN 948:1999 · BSI / CEN - British Standards Institution / European Committee for Standardization, UK/EUWDMA T.M. 7-14 · WDMA - Window & Door Manufacturers Association, USA
Typically used with
IS 2202IS 1734IS 1141
Also on InfraLens for IS 4020
5Key values4FAQs
Practical Notes
! IS 4020 only outlines 'how' to test; you must refer to IS 2202 for the acceptable limits and specifications to determine if a door passes or fails.
! Always ensure that door samples are properly conditioned to the specified temperature and humidity before conducting tests to avoid skewed results.
! The end immersion test is critical for doors used in wet areas (like bathrooms) to ensure the bottom edge does not delaminate.
Frequently referenced clauses
Part 2 - End Immersion TestPart 3 - Knife TestPart 4 - Glue Adhesion TestPart 7 - Slamming TestPart 8 - Impact Indentation TestPart 10 - Edge Loading Test
Pulled from IS 4020:1998. Browse the full clause & table index below in Tables & Referenced Sections.
woodtimberplywoodadhesivesflush door

International Equivalents

Similar International Standards
BS EN 949:2019BSI / CEN - British Standards Institution / European Committee for Standardization, UK/EU
MediumCurrent
Windows and doors. Determination of the resistance to soft and heavy body impact for doors
Covers impact testing, analogous to the Shock Resistance Test in IS 4020.
BS EN 947:1999BSI / CEN - British Standards Institution / European Committee for Standardization, UK/EU
HighCurrent
Hinged or pivoted doors. Determination of the resistance to vertical load
Directly corresponds to the Edge Loading Test for assessing hinge and door leaf strength.
BS EN 948:1999BSI / CEN - British Standards Institution / European Committee for Standardization, UK/EU
HighCurrent
Hinged or pivoted doors. Determination of the resistance to static torsion
Specifies a test method for twisting, similar to the Buckling Test in the Indian Standard.
WDMA T.M. 7-14WDMA - Window & Door Manufacturers Association, USA
MediumCurrent
Cycle-Slam Test Method
Provides a method for slam testing, conceptually similar to the Slamming Test in IS 4020.
Key Differences
≠IS 4020 is a comprehensive standard covering multiple tests (impact, flexure, slamming, adhesion, etc.) in one document. The European (EN) approach is modular, with separate standards for each specific test (e.g., EN 947 for vertical load, EN 948 for torsion, EN 949 for impact).
≠The Indian standard includes climate-specific tests like the 'End Immersion Test' and 'Knife Test' to check glue adhesion performance in high humidity, which are not explicitly present in the same form in major European or US mechanical test standards.
≠The severity and methodology of tests differ. For instance, the IS 4020 Shock Resistance Test uses a 3 kg sandbag, whereas BS EN 949 uses a much heavier 30 kg impactor and defines various drop heights to classify doors into different duty classes.
≠IS 4020 specifies a fixed number of cycles for the Slamming Test (e.g., 100 or 250). In contrast, durability standards like BS EN 1191 specify a wide range of cycles (from 5,000 to 200,000) to classify doors into different performance classes for light to severe use.
Key Similarities
≈Both IS 4020 and its international counterparts share the fundamental objective of providing standardized methods to assess the mechanical strength and stability of door shutters.
≈Core test principles are similar, simulating real-world stresses. Tests for impact resistance, resistance to twisting (torsion/buckling), and load-bearing capacity of edges/hinges are common across all standards.
≈The basic quality control checks, such as measurement of dimensions, squareness, and general flatness, are a prerequisite and common starting point for testing in both the Indian and international standards.
≈Most mechanical tests in both sets of standards use the measurement of residual deformation after the removal of a specified load as a primary criterion for passing or failing the test.
Parameter Comparison
ParameterIS ValueInternationalSource
Impact Test Impactor3 kg sandbag30 kg tyre-and-shot filled bag (soft and heavy body impactor)BS EN 949:2019
Impact Test Drop Height750 mmVaries by duty class, e.g., 200 mm (Class 1) to 900 mm (Class 4)BS EN 949:2019
Edge Loading Test (Vertical Load)600 N (60 kgf) load applied for 10 minutes. Residual deformation ≤ 0.5 mm.Load varies by class (e.g., 400 N to 1000 N). Residual displacement measured to determine class.BS EN 947:1999
Buckling Test (Static Torsion)Apply 300 N load to corner. Residual deformation not to exceed 1 mm.Apply force to cause a specified twist (e.g., 2 mm) and measure the force required, or apply a set force and measure the twist. Results determine performance class.BS EN 948:1999
Slamming Test Cycles100 cycles (general); 250 cycles (heavy duty)50 cycles for abuse testingWDMA T.M. 7-14
Local Planeness ToleranceMax depression of 0.5 mm under a 200 mm straight edge.Varies by class; e.g., max deviation of 0.3 mm for Class 3 over 200 mm length.BS EN 952:1995
⚠ Verify details from original standards before use

Key Values5

Quick Reference Values
Tolerance on nominal width and height± 3 mm
Tolerance on nominal thickness± 1.2 mm
End immersion test depth150 mm
Conditioning temperature27 ± 2 °C
Conditioning relative humidity65 ± 5 %

Tables & Referenced Sections

Key Tables
No tables data
Key Clauses
Part 2 - End Immersion Test
Part 3 - Knife Test
Part 4 - Glue Adhesion Test
Part 7 - Slamming Test
Part 8 - Impact Indentation Test
Part 10 - Edge Loading Test

Related Resources on InfraLens

Cross-Referenced Codes
IS 2202:1999Wooden Flush Door Shutters (Solid Core Type) ...
→
IS 1734:2000Methods of test for plywood
→
IS 1141:1993Seasoning of timber- Code of practice
→

Frequently Asked Questions4

What is the tolerance allowed for door dimensions during testing?+
± 3 mm for width and height, and ± 1.2 mm for thickness.
What does the end immersion test check?+
It evaluates the water resistance and potential delamination of the bottom edge of the flush door when exposed to water.
Which standard provides the specification limits for these tests?+
IS 2202 (Parts 1 and 2) provides the requirements and acceptance criteria.
What does the slamming test simulate?+
It simulates the repeated shock and impact of a door being forcibly closed, testing the overall structural integrity of the frame and core.

QA/QC Inspection Templates

📋
QA/QC templates coming soon for this code.
Browse all 300 templates →