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IS 2779 : 1991Galvanized steel sheets (plain and corrugated)

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ASTM A653 / A653M - 23 · EN 10346 · ISO 3575
CurrentFrequently UsedSpecificationBIMMaterials Science · Roofing Materials
PDFGoogleCompareBIS Portal
Link points to Internet Archive / others. Not hosted by InfraLens. Details
OverviewValues7InternationalTablesFAQ4Related

IS 2779:1991 is the Indian Standard (BIS) for galvanized steel sheets (plain and corrugated). This standard (commonly known as IS 277; the number IS 2779 is a likely typo) specifies the requirements for plain and corrugated galvanized steel sheets. It covers various material grades, zinc coating mass classes, dimensions, tolerances, and testing procedures for sheets primarily used in roofing, cladding, and paneling.

Specifies requirements for hot-dip galvanized plain and corrugated steel sheets.

Overview

Status
Current
Usage level
Frequently Used
Domain
Materials Science — Roofing Materials
Type
Specification
Amendments
Amendment 1 (1994); Amendment 2 (1998); Amendment 3 (2000); Amendment 4 (2002)
International equivalents
ASTM A653 / A653M - 23 · ASTM International, USAEN 10346:2015 · European Committee for Standardization (CEN), EuropeISO 3575:2016 · International Organization for Standardization (ISO), InternationalJIS G 3302:2019 · Japanese Industrial Standards (JIS), Japan
Typically used with
IS 513IS 1599IS 6745
Also on InfraLens for IS 2779
7Key values4Tables4FAQs

BIM-relevant code. See the BIM Hub for ISO 19650, IFC, and LOD/LOIN frameworks used alongside it.

Practical Notes
! The zinc coating mass (e.g., 275 g/m²) is the most critical parameter for durability and corrosion resistance; always specify this when ordering.
! Ensure the 'bend test' is passed for the specified grade, especially for sheets that require forming or bending on site, to avoid cracking of the zinc coating.
! This 1992 version is superseded by IS 277:2018, which includes additional grades and coating options. Always refer to the latest version for new projects.
Frequently referenced clauses
Cl. 5GradesCl. 6CoatingCl. 10Dimensions and TolerancesCl. 12Tests
Pulled from IS 2779:1991. Browse the full clause & table index below in Tables & Referenced Sections.
Updates & Amendments4 amendments
1994Amendment 1 (1994)
1998Amendment 2 (1998)
2000Amendment 3 (2000)
2002Amendment 4 (2002)
Consolidated list per BIS. For the text of each amendment, refer to the BIS portal link above.
galvanized steelzinc coatingsteel sheetscorrugated sheets

International Equivalents

Similar International Standards
ASTM A653 / A653M - 23ASTM International, USA
HighCurrent
Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
Specifies requirements for hot-dip galvanized carbon steel sheets in coils and cut lengths.
EN 10346:2015European Committee for Standardization (CEN), Europe
HighCurrent
Continuously hot-dip coated steel flat products for cold forming - Technical delivery conditions
Covers technical delivery conditions for steel flat products coated with zinc (Z), among other coatings.
ISO 3575:2016International Organization for Standardization (ISO), International
HighCurrent
Continuous hot-dip zinc-coated carbon steel sheet of commercial and drawing qualities
Defines requirements for hot-dip zinc-coated carbon steel sheets of various forming qualities.
JIS G 3302:2019Japanese Industrial Standards (JIS), Japan
HighCurrent
Hot-dip zinc-coated steel sheets and coils
Specifies standards for hot-dip zinc-coated steel sheets, coils, and corrugated sheets.
Key Differences
≠IS 2779:1991 (Note: This is widely understood to refer to IS 277:1991, which is now withdrawn and superseded by IS 277:2003) had a different set of coating mass classes (e.g., 750, 600, 450 g/m²) compared to the harmonized 'Z' classes (e.g., Z275, Z200) used in modern EN/ISO standards and the 'G' classes (e.g., G90, G60) in ASTM standards.
≠The steel grade designations in IS 277:1991 were primarily based on formability (Ordinary, Drawing, Deep Drawing). International standards like EN 10346 use a more comprehensive system designating both formability and strength (e.g., DX51D, S250GD).
≠International standards often offer a wider range of surface treatments and finish options (e.g., chromated, phosphated, anti-fingerprint) with specific codes, which were less detailed in the 1991 Indian standard.
≠Chemical composition limits for certain elements, particularly phosphorus and sulphur for deep drawing grades, were often slightly less stringent in IS 277:1991 compared to their counterparts in EN 10346 or JIS G 3302.
Key Similarities
≈All standards are based on the same fundamental technology: coating steel sheets in a continuous hot-dip galvanizing process.
≈The primary method for defining and verifying the zinc coating is by its total mass per unit area on both sides of the sheet (g/m² or oz/ft²).
≈Mechanical property testing is a universal requirement, including tensile tests (for strength and elongation) and bend tests to ensure ductility and formability of the base steel.
≈All standards specify mandatory dimensional and shape tolerances for thickness, width, length, camber, and flatness, ensuring product consistency.
Parameter Comparison
ParameterIS ValueInternationalSource
Standard Coating MassClass 275 (min. 275 g/m² total)Z275 (min. 275 g/m² total)EN 10346:2015 / ISO 3575:2016
Heavy Coating MassClass 600 (min. 600 g/m² total)Z600 (min. 600 g/m² total)EN 10346:2015
Base Steel Grade (Forming)Deep Drawing (DD) GradeDX54D+Z (for extra deep drawing)EN 10346:2015
Bend Test (Forming Grade)180° close bend (0t mandrel) for DD grade180° bend, flat on itself (0t mandrel) for DX53D and higherEN 10346:2015
Sulphur Content (max, for Deep Drawing)0.035%0.025% (for DX54D)EN 10346:2015
Thickness Tolerance (for 1.0mm sheet, <1250mm wide)±0.08 mm±0.06 mm (normal tolerance)EN 10346 (via EN 10051)
Coating Adhesion TestLock forming test specified, no peeling or flaking of coating.Mandatory bend test (T-bend test) with specific criteria for coating adhesion.ASTM A653 / A653M - 23
⚠ Verify details from original standards before use

Key Values7

Quick Reference Values
Minimum total zinc coating (both sides) for heavy coating class275 g/m²
Minimum total zinc coating (both sides) for medium coating class200 g/m²
Minimum total zinc coating (both sides) for light coating class120 g/m²
Standard pitch of corrugations75 mm
Standard depth of corrugations17.5 mm
Number of corrugations for 800 mm wide sheet11
Maximum Sulphur content for Ordinary (O) grade base metal0.050 percent

Tables & Referenced Sections

Key Tables
Table 1 - Chemical Composition of Different Grades of Base Metal
Table 2 - Mass of Zinc Coating
Table 3 - Bend Test for Different Grades of Galvanized Sheets
Table 4 - Standard Thicknesses of Plain Galvanized Sheets
Key Clauses
Clause 5 - Grades
Clause 6 - Coating
Clause 10 - Dimensions and Tolerances
Clause 12 - Tests

Related Resources on InfraLens

Cross-Referenced Codes
IS 513:2018Cold Rolled Low Carbon Steel Sheets and Strip...
→
IS 1599:2019Metallic Materials - Bend and Re-Bend Test fo...
→
IS 6745:1994Method for Determination of Density of Harden...
→

Frequently Asked Questions4

What are the standard classes of zinc coating in IS 277:1992?+
Heavy (275 g/m²), Medium (200 g/m²), and Light (120 g/m²), as per Table 2.
What are the base metal grades available for the steel sheets?+
Ordinary (O), Drawing (D), Deep Drawing (DD), and Extra Deep Drawing (EDD) as specified in Clause 5 and Table 1.
What are the standard dimensions of a corrugated sheet?+
Standard widths are 800mm, 1000mm, and 1200mm, with a corrugation pitch of 75mm and depth of 17.5mm (Clause 10.3).
How is the zinc coating mass verified?+
By the stripping test method described in IS 6745, which involves weighing a sample before and after chemically removing the zinc coating.

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