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IS 197 : 1997Copper Rods and Bars for Electrical Purposes - Specification

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EN 13601 · ASTM B187 / B187M · JIS H 3250
CurrentSpecializedSpecificationMaterials Science · Aluminium and Non-Ferrous Metals
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OverviewValues3InternationalTablesFAQ3Related

IS 197:1997 is the Indian Standard (BIS) for copper rods and bars for electrical purposes - specification. This standard prescribes the requirements for copper rods and bars intended for electrical purposes, primarily focusing on high conductivity applications like busbars. It specifies chemical composition, mechanical properties, electrical resistivity, and dimensional tolerances across varying tempers.

Specifies the requirements for copper rods and bars used for electrical applications.

Overview

Status
Current
Usage level
Specialized
Domain
Materials Science — Aluminium and Non-Ferrous Metals
Type
Specification
International equivalents
EN 13601:2021 · CEN (European Committee for Standardization), EuropeASTM B187 / B187M-20 · ASTM International, USAJIS H 3250:2022 · JSA (Japanese Standards Association), Japan
Typically used with
IS 191IS 440IS 1608
Also on InfraLens for IS 197
3Key values2Tables3FAQs
Practical Notes
! Specifying the exact temper (Annealed, Half-Hard, or Hard drawn) is critical during procurement, as increased cold-working improves mechanical strength but slightly reduces electrical conductivity.
! Electrical resistivity testing must be strictly controlled at 20°C, or appropriate temperature compensation factors must be applied as per IS 3635.
Frequently referenced clauses
Cl. 5Chemical CompositionCl. 6Freedom from DefectsCl. 7Dimensions and TolerancesCl. 8Mechanical PropertiesCl. 9Electrical Resistivity
Pulled from IS 197:1997. Browse the full clause & table index below in Tables & Referenced Sections.
coppercopper rodscopper barsnon-ferrous metalsconductors

International Equivalents

Similar International Standards
EN 13601:2021CEN (European Committee for Standardization), Europe
HighCurrent
Copper and copper alloys — Copper rod, bar and wire for general electrical purposes
Specifies composition, property requirements, and tolerances for copper rods, bars, and wires for electrical applications.
ASTM B187 / B187M-20ASTM International, USA
HighCurrent
Standard Specification for Copper, Bus Bar, Rod, and Shapes and General Purpose Rod, Bar, and Shapes
Covers copper bus bars, rods, and shapes intended for use as electrical conductors.
JIS H 3250:2022JSA (Japanese Standards Association), Japan
MediumCurrent
Copper and copper alloy rods and bars
Covers a wide range of copper alloy rods and bars, including specific grades (e.g., C1100) for electrical purposes.
BS 2874:1986BSI (British Standards Institution), UK
HighWithdrawn
Specification for copper and copper alloy rods and sections (other than forging stock)
Was the primary British standard for copper rods for various uses, including electrical grade C101 (equivalent to Cu-ETP).
Key Differences
≠The designation and granularity of temper/hardness conditions vary. IS 197 uses 'As manufactured (M)', 'Half Hard (HH)', and 'Hard (H)', while EN 13601 uses a more detailed system based on minimum tensile strength (e.g., R200, R250) or hardness (e.g., H065, H085).
≠Material grade nomenclature is different. IS 197 uses abbreviations like 'ETP' and 'OF', whereas ASTM uses the UNS system (e.g., C11000 for ETP) and EN uses alphanumeric codes (e.g., CW004A for Cu-ETP).
≠International standards like EN 13601 offer multiple classes of dimensional tolerances (e.g., Class A and B for stricter control), a feature not present in IS 197, which specifies a single set of tolerances.
≠The scope of product forms can differ. IS 197 is specific to rods and bars, while EN 13601 also includes 'wire' and ASTM B187 explicitly covers custom extruded 'shapes'.
Key Similarities
≈All standards specify high-purity Electrolytic Tough Pitch (ETP) copper as the primary material for electrical applications, ensuring high conductivity.
≈The maximum specified electrical resistivity for annealed copper is nearly identical across all standards, benchmarked against the International Annealed Copper Standard (100% IACS).
≈The core set of mandatory technical requirements is consistent, including chemical composition, electrical resistivity, tensile strength, and elongation.
≈All standards require products to be free from significant physical defects (e.g., cracks, spills, fins) that would impair their end-use performance, and mandate bend tests to ensure ductility.
Parameter Comparison
ParameterIS ValueInternationalSource
Copper Content (ETP Grade, min %)99.90% (Cu + Ag)99.90% (Cu + Ag)EN 13601 (for Cu-ETP)
Max Volume Resistivity at 20°C (Annealed)0.017241 Ω·mm²/m0.01724 Ω·mm²/mEN 13601 (Temper R200)
Tensile Strength (Annealed/Soft, min)200 N/mm²200 MPa (N/mm²)EN 13601 (Temper R200)
Tensile Strength (Half-Hard)230 N/mm² (min)250 MPa (N/mm²) (min)EN 13601 (Temper R250)
Tensile Strength (Hard)280 N/mm² (min)300 MPa (N/mm²) (min)ASTM B187 (Temper H04 for C11000)
Min Elongation (Annealed, >10mm thickness)35% (on 5.65√S₀ gauge length)33% (on 50mm gauge length)EN 13601 (Temper R200)
Hardness (Hard Temper, min)80 HV85 HVEN 13601 (Temper H085)
⚠ Verify details from original standards before use

Key Values3

Quick Reference Values
Minimum Copper Purity99.90% (as per electrolytic grade)
Max Electrical Resistivity (Annealed at 20°C)0.01724 Ohm-mm²/m
Reference Temperature for Resistivity20°C

Tables & Referenced Sections

Key Tables
Table 1 - Mechanical Properties of Copper Rods and Bars
Table 2 - Tolerances on Dimensions
Key Clauses
Clause 5 - Chemical Composition
Clause 6 - Freedom from Defects
Clause 7 - Dimensions and Tolerances
Clause 8 - Mechanical Properties
Clause 9 - Electrical Resistivity

Related Resources on InfraLens

Cross-Referenced Codes
IS 191:2007Copper - Designation of Grades
→
IS 440:2020Flux Cored Solder Wire
→
IS 1608:2005Mechanical Testing of Metals - Tensile Testin...
→

Frequently Asked Questions3

What is the primary grade of copper specified in this standard?+
High Conductivity (HC) bare copper, typically Electrolytic Tough Pitch (ETP) conforming to IS 191.
What tempers are covered for copper rods and bars?+
The standard typically covers Annealed (O), Half-hard (HB), and Hard (HD) tempers.
How is electrical resistivity tested?+
It is tested in accordance with IS 3635, usually utilizing a Kelvin double bridge to measure resistance accurately at micro-ohm levels.

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