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IS 15450 : 2004Polyethene/ Aluminium/ Polyethylene Composite Pressure Pipes for Hot and Cold Water Supplies

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ISO 21003-2 · ASTM F1282 · AS/NZS 4176.2
CurrentSpecializedSpecificationBIMMEP · Plastic Piping System
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OverviewValues6InternationalTablesFAQ4Related

IS 15450:2004 is the Indian Standard (BIS) for polyethene/ aluminium/ polyethylene composite pressure pipes for hot and cold water supplies. This standard specifies the requirements for composite pressure pipes made of inner and outer layers of polyethylene and a welded aluminium core. It covers material properties, dimensions, performance criteria (such as pressure, temperature, and delamination resistance), and marking for pipes intended for hot and cold water supplies within buildings.

Polyethene/ Aluminium/ Polyethylene Composite Pressure Pipes for Hot and Cold Water Supplies

Overview

Status
Current
Usage level
Specialized
Domain
MEP — Plastic Piping System
Type
Specification
International equivalents
ISO 21003-2:2022 · ISO (International Organization for Standardization)ASTM F1282-22 · ASTM International (USA)AS/NZS 4176.2:2020 · Standards Australia / Standards New ZealandDIN 16833:2009 · DIN (Deutsches Institut für Normung), Germany
Typically used with
IS 10146IS 7328IS 2530IS 4905
Also on InfraLens for IS 15450
6Key values4Tables4FAQs

BIM-relevant code. See the BIM Hub for ISO 19650, IFC, and LOD/LOIN frameworks used alongside it.

Practical Notes
! The aluminium layer provides rigidity, form-stability (retains shape after bending), and acts as a 100% oxygen barrier, preventing corrosion in connected metallic parts like boilers and radiators.
! Ensure fittings (compression or press-fit) are specifically designed for PAP pipes and are from a compatible system, as proprietary differences exist.
! Specialized bending tools are recommended to achieve tight radii without kinking the pipe, although gentle bends can be made by hand.
Frequently referenced clauses
Cl. 4MaterialCl. 5Dimensions of PipesCl. 6Performance RequirementsCl. 9MarkingAnnex A - Method of Test for Long-Term Hydrostatic StrengthAnnex B - Test for Delamination
Pulled from IS 15450:2004. Browse the full clause & table index below in Tables & Referenced Sections.
polyethylenealuminiumcomposite pipeplasticPEX-AL-PEXPAP pipe

International Equivalents

Similar International Standards
ISO 21003-2:2022ISO (International Organization for Standardization)
HighCurrent
Multilayer piping systems for hot and cold water installations inside buildings — Part 2: Pipes
Specifies requirements for multilayer pipes (M-pipes) for hot and cold water installations.
ASTM F1282-22ASTM International (USA)
HighCurrent
Standard Specification for Polyethylene/Aluminum/Polyethylene (PE-AL-PE) Composite Pressure Pipe
Covers PE-AL-PE composite pipe, specifically using polyethylene or raised temperature polyethylene (PE-RT).
AS/NZS 4176.2:2020Standards Australia / Standards New Zealand
HighCurrent
Multilayer pipes for pressure applications, Part 2: Multilayer pipe systems for hot and cold water plumbing applications - Pipes
Australian/New Zealand adoption and modification of ISO 21003-2 for local requirements.
DIN 16833:2009DIN (Deutsches Institut für Normung), Germany
MediumCurrent
Crosslinked high-density polyethylene (PE-X) pipes - PE-Xb-Al-PE-HD pipe assemblies - General quality requirements and testing
Focuses specifically on a PE-Xb inner layer with a PE-HD outer layer, a subset of the broader multilayer category.
Key Differences
≠IS 15450 defines two simple application classes (Class 1 at 0.6 MPa, Class 2 at 1.0 MPa) based on working pressure at 60°C, whereas ISO 21003 uses a more detailed system of five application classes (1, 2, 4, 5, etc.) that specify temperature profiles over a 50-year design life.
≠ISO 21003 and related standards explicitly specify maximum oxygen permeability limits (e.g., ≤ 0.1 mg/(L·d)) for pipes intended for heating systems. IS 15450 states the aluminum layer is an oxygen barrier but does not provide a quantitative performance requirement.
≠IS 15450 primarily refers to 'polyethylene' (PE 80/100) and PEX, while ISO 21003 provides a more granular classification of polymer materials, including PE-X, PE-RT Type I, PE-RT Type II, and Polypropylene (PP), each with specific performance requirements.
≠The test conditions for long-term hydrostatic pressure resistance differ. ISO 21003 requires a 1000-hour test at 95°C to demonstrate long-term stability, a condition not explicitly required in the performance test table of IS 15450.
Key Similarities
≈All standards specify a five-layer composite structure: inner polymer layer, inner adhesive, a longitudinally welded aluminum core, outer adhesive, and an outer polymer layer.
≈The fundamental role of the aluminum layer is consistent across standards: to provide an oxygen/light barrier, offer mechanical strength, and reduce thermal expansion.
≈Core mechanical tests are similar, including requirements for delamination/peel strength to ensure layer adhesion and short-term hydrostatic pressure tests to verify the pipe's integrity under high pressure and temperature.
≈The primary intended application is the same: conveying hot and cold potable water under pressure for plumbing and distribution systems inside buildings.
Parameter Comparison
ParameterIS ValueInternationalSource
Delamination Strength (Adhesion)≥ 50 N/cm≥ 35 N/cm for PE-RT pipes; ≥ 50 N/cm for PE-X pipesISO 21003-2:2022
Hydrostatic Stress for 1h test @ 95°C4.4 MPa4.0 MPa (for PE-RT)ISO 21003-2:2022
Minimum Aluminium Thickness (for 16mm OD pipe)0.20 mmGeneral requirement of ≥ 0.15 mm, with typical values for 16mm pipe being 0.20 mm.ISO 21003-2:2022
Oxygen Permeability Limit @ 40°CNot specified quantitatively≤ 0.1 mg/(L·d)ISO 21003-2:2022
Reversion Test (Longitudinal Shrinkage)≤ 3% (at 110°C)≤ 2% (at 110°C for PE-RT)ISO 21003-2:2022
Raw Material for Inner/Outer LayerPolyethylene (PE 80, PE 100) or Cross-linkable Polyethylene (PEX)PE-X, PE-RT (Type I or II), PP-R, PP-B, or PBISO 21003-2:2022
⚠ Verify details from original standards before use

Key Values6

Quick Reference Values
Maximum design pressure for Class 2 pipes0.6 MPa (6 bar) at 70°C
Minimum aluminium thickness for 1216 size pipe0.15 mm
Maximum Ovality (Out-of-Roundness) for size 1216 pipe0.5 mm
Maximum design pressure for Class 1 pipes1.0 MPa (10 bar) at 27°C
Heat Reversion test temperature110 °C
Maximum allowable change in Heat Reversion test3 percent

Tables & Referenced Sections

Key Tables
Table 1 - Dimensions of Polyethylene/Aluminium/Polyethylene (PAP-C) Composite Pressure Pipes
Table 2 - Performance Requirements for PAP-C Pipes and Joints
Table 3 - Long Term Hydrostatic Strength Requirements
Table 4 - Pressure Test Requirements
Key Clauses
Clause 4 - Material
Clause 5 - Dimensions of Pipes
Clause 6 - Performance Requirements
Clause 9 - Marking
Annex A - Method of Test for Long-Term Hydrostatic Strength
Annex B - Test for Delamination

Related Resources on InfraLens

Cross-Referenced Codes
IS 10146:2020Polyethylene Pipes for Water Supply
→
IS 7328:2008High Alumina Cement
→
IS 2530:1963Methods of Sampling of Paints, Varnishes and ...
→
IS 4905:1968Methods for Random Sampling
→

Frequently Asked Questions4

What do the classes of pipe mean?+
Class 1 is for cold water supply (up to 27°C at 1.0 MPa). Class 2 is for hot water supply (up to 70°C at 0.6 MPa) and can also be used for cold water (Clause 3.1).
Is this pipe suitable for drinking water?+
Yes, the materials must conform to IS 10146, which specifies requirements for safe use in contact with drinking water (Clause 4.1).
How can I identify a pipe conforming to this standard?+
The pipe must be marked at intervals of not more than 3m with 'PAP-C', nominal size (e.g., 1216), pipe class, manufacturer's name/trademark, and the ISI Mark (Clause 9.1).
What is the delamination test?+
It's a peel strength test (Annex B) to ensure the layers of polyethylene and aluminium are properly bonded and will not separate under stress, which is critical for a composite pipe's integrity.

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