Chemical admixtures for concrete classified per IS 9103:1999 (reaffirmed 2018). IS 456 Cl. 5.5 permits admixture use provided they are certified to IS 9103. Dosage is by weight of cementitious material unless stated otherwise. All admixtures must be tested for compatibility with the specific cement and supplementary cementitious materials before site use.
Superplasticizers (Type G/F)
High-range water-reducing admixtures. Essential for M40+ grades and self-compacting concrete (SCC).
| Type | IS Type | Effect | Dosage | Water Reduction |
|---|
| Sulphonated Naphthalene Formaldehyde (SNF) | Type F | High water reduction without retardation | 0.5โ2.0% by wt of cement | 15โ25% |
| Sulphonated Melamine Formaldehyde (SMF) | Type F | High water reduction; very low air entrainment | 0.5โ2.0% by wt of cement | 15โ25% |
| Polycarboxylate Ether (PCE) | Type G | Very high water reduction with extended slump retention | 0.3โ1.2% by wt of cement | 25โ40% |
| Modified PCE (slump-retaining) | Type G | Extended workability retention for long transit/pumping | 0.4โ1.5% by wt of cement | 20โ35% |
Notes
โข IS 456 Cl. 5.5.2: Total chloride content in concrete shall not exceed 0.6 kg/mยณ for RC and 0.4 kg/mยณ for prestressed โ effectively bans calcium chloride in reinforced work
โข Always conduct compatibility test (IS 9103 Annex A) โ mix the admixture with the project-specific cement and check setting time, strength, and slump retention before site use
โข Shelf life of most liquid admixtures is 12 months from date of manufacture; check for sedimentation or colour change before use
โข Overdose of superplasticizer causes segregation, bleeding, and excessive retardation โ never exceed manufacturer's recommended maximum
โข Overdose of retarder (especially sugar-based) can prevent concrete from setting at all โ a 'dead' mix that must be removed and replaced
โข Admixtures should be added to the mix with the gauging water, not directly on dry cement โ direct contact with dry cement causes flash set
โข In hot weather (>35ยฐC), retarding plasticizer Type D is recommended per IS 7861 Part 1; increase dosage by 25% over normal-weather dosage
โข Never mix two admixtures in the same container before adding to concrete โ always add sequentially via the batching plant dispenser
โข PCE-based superplasticizers are sensitive to clay content in fine aggregate โ wash sand if clay > 3% to avoid dosage escalation