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IS 8008 (Part 4) : 2000Injection Moulded/Machined High-Density Polyethylene (HDPE) Fittings for Potable Water Supplies, Part 4: Specific Requirements for Reducers

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ISO 4427-3 · EN 12201-3 · AS/NZS 4129
CurrentFrequently UsedSpecificationWater Resources · Plastic Piping System
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IS 8008:2000 (Part 4) is the Indian Standard (BIS) for injection moulded/machined high-density polyethylene (hdpe) fittings for potable water supplies, part 4: specific requirements for reducers. This Indian Standard (Part 4) specifies the particular requirements for injection moulded or machined high-density polyethylene (HDPE) reducers intended for use in potable water supply pipelines. It covers material, dimensions, performance tests, and marking, and is intended to be used in conjunction with IS 8008 (Part 1).

Injection Moulded/Machined High-Density Polyethylene (HDPE) Fittings for Potable Water Supplies, Part 4: Specific Requirements for Reducers

Overview

Status
Current
Usage level
Frequently Used
Domain
Water Resources — Plastic Piping System
Type
Specification
International equivalents
ISO 4427-3:2019 · ISO (International Organization for Standardization)EN 12201-3:2011+A1:2012 · CEN (European Committee for Standardization), EuropeAS/NZS 4129:2020 · Standards Australia/Standards New ZealandASTM D3261-21 · ASTM International, USA
Typically used with
IS 4984IS 7328IS 10148
Also on InfraLens for IS 8008
5Key values2Tables4FAQs
Practical Notes
! Ensure the HDPE material grade of the end cap (e.g., PE 80, PE 100) matches the grade of the pipe it is being fused to for a reliable joint.
! Proper fusion welding (butt fusion or electrofusion) is critical; this standard only covers the fitting itself, not the jointing procedure.
! The standard covers both injection-moulded fittings and fittings machined from extruded bar stock.
Frequently referenced clauses
Cl. 3MaterialCl. 5Geometrical CharacteristicsCl. 6Physical and Mechanical CharacteristicsCl. 7Performance RequirementsCl. 8Marking
Pulled from IS 8008:2000. Browse the full clause & table index below in Tables & Referenced Sections.
HDPEpolyethyleneplasticfittings

International Equivalents

Similar International Standards
ISO 4427-3:2019ISO (International Organization for Standardization)
HighCurrent
Plastics piping systems for water supply, and for drainage and sewerage under pressure — Polyethylene (PE) — Part 3: Fittings
Specifies requirements for injection-moulded, fabricated, and machined PE fittings for potable water supply systems.
EN 12201-3:2011+A1:2012CEN (European Committee for Standardization), Europe
HighCurrent
Plastics piping systems for water supply, and for drainage and sewerage under pressure - Polyethylene (PE) - Part 3: Fittings
European standard for PE fittings for pressure water applications, closely harmonized with ISO 4427-3.
AS/NZS 4129:2020Standards Australia/Standards New Zealand
HighCurrent
Fittings for polyethylene (PE) pipes for pressure applications
Specifies requirements for various types of PE fittings, including injection-moulded, for use in pressure applications.
ASTM D3261-21ASTM International, USA
MediumCurrent
Standard Specification for Butt Heat Fusion Polyethylene (PE) Plastic Fittings for Polyethylene (PE) Plastic Pipe and Tubing
Focuses specifically on butt fusion fittings, whereas IS 8008 also covers other injection-moulded and machined types.
Key Differences
≠IS 8008:2000 references material grades PE 63, PE 80, and PE 100. Modern international standards like ISO 4427-3:2019 focus almost exclusively on the higher performance PE 80 and PE 100 materials, as PE 63 is largely obsolete for pressure water applications.
≠IS 8008:2000 specifies MFR (Melt Flow Rate) for characterizing polymer flow. Modern ISO/EN standards have transitioned to using MVR (Melt Volume-Flow Rate) as it is considered more accurate and less dependent on material density.
≠The Indian standard is dated 2000 and lacks requirements for newer material performance tests, such as Resistance to Slow Crack Growth (SCG), which are mandatory in recent versions of ISO 4427-3 and EN 12201-3 to ensure higher long-term durability.
≠IS 8008 specifies a hydrostatic strength test at 80°C for 48 hours for type testing, whereas ISO 4427-3 requires a more stringent 165-hour test at 80°C to better assess long-term performance under stress.
Key Similarities
≈All standards mandate that the base material must be High-Density Polyethylene (HDPE) compound, suitable for potable water contact and compliant with relevant toxicology regulations.
≈Both IS 8008 and its international counterparts specify very similar requirements for carbon black content (around 2.0-2.5%) and dispersion grade (≤3) for black fittings to ensure adequate UV protection and material homogeneity.
≈The core principle of ensuring fitting performance through long-term hydrostatic strength testing is fundamental to both the Indian and international standards, linking material grade (e.g., PE 100) to a specific stress resistance over time.
≈All standards require clear and permanent marking on fittings, including manufacturer's identification, nominal size, material grade (e.g., PE 100), and pressure rating (SDR or PN), to ensure traceability and correct application.
Parameter Comparison
ParameterIS ValueInternationalSource
Carbon Black Content (for black fittings)2.25 ± 0.25 % by mass2.0 % to 2.5 % by massISO 4427-3:2019
Oxidation Induction Time (OIT @ 200°C)Minimum 20 minutesMinimum 20 minutesEN 12201-3:2011
Density of Base Compound≥ 930 kg/m³ at 27°C≥ 930 kg/m³ at 23°C (for PE80/PE100)ISO 4427-3:2019
Hydrostatic Strength (PE 100, 80°C)≥ 4.6 MPa for 48 hours (Type Test)≥ 4.0 MPa for 165 hoursISO 4427-3:2019
Melt Flow Variation (Fitting vs. Raw Material)MFR deviation ≤ ±30%MVR deviation ≤ ±20%ISO 4427-3:2019
Pigment/Carbon Black Dispersion Grade≤ 3≤ 3AS/NZS 4129:2020
⚠ Verify details from original standards before use

Key Values5

Quick Reference Values
Material Density Minimum0.940 g/cm³ at 27°C
Melt Flow Rate (MFR) Tolerance±20% of the value specified for the raw material
Oven Test Temperature110 ± 2 °C
Hydrostatic Stress for PE 80 at 80°C for 165h test4.0 MPa
Colour of FittingBlack

Tables & Referenced Sections

Key Tables
Table 1 - Dimensions of End Caps
Table 2 - Hydrostatic Characteristics of the Fittings
Key Clauses
Clause 3 - Material
Clause 5 - Geometrical Characteristics
Clause 6 - Physical and Mechanical Characteristics
Clause 7 - Performance Requirements
Clause 8 - Marking

Related Resources on InfraLens

Cross-Referenced Codes
IS 4984:2016High density polyethylene (HDPE) pipes for po...
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IS 7328:2008High Alumina Cement
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IS 10148:2019Hot Rolled Steel Strip for Welded Tubes and P...
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Frequently Asked Questions4

What is the material required for these end caps?+
Virgin polyethylene compound conforming to designations specified in IS 7328, such as PE-WA-50-T006 (for PE 80).
What is the required color of the fitting?+
The fitting must be black. Any other color requires agreement between the purchaser and manufacturer (Clause 4.3).
What is the main performance test for these fittings?+
A hydrostatic pressure test where the fitting must not rupture under specified stress, temperature, and duration as per Table 2.
Are there specific dimensional checks required?+
Yes, dimensions such as spigot outside diameter and wall thickness must comply with the values given in Table 1.

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