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IS 655 : 2018Code of Practice for Mechanical Ventilation and Air Conditioning of Buildings

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SMACNA HVAC Duct Construction Standards – Metal and Flexible (5th Ed.) · BESA DW 144 (2016) · BS EN 1507
CurrentEssentialSpecificationBIMMEP · HVAC and Air Conditioning
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OverviewValues6InternationalTablesFAQ4Related

IS 655:2018 is the Indian Standard (BIS) for mechanical ventilation and air conditioning of buildings. This standard specifies the material, construction, and installation requirements for metal air-handling ducts. HVAC and MEP engineers use it daily to determine standard duct sheet thicknesses based on duct dimensions, specify jointing types, and calculate support spacing to ensure structural integrity and prevent noise.

Provides guidelines for the design, installation, testing, and maintenance of mechanical ventilation and air conditioning systems in buildings.

Overview

Status
Current
Usage level
Essential
Domain
MEP — HVAC and Air Conditioning
Type
Specification
International equivalents
SMACNA HVAC Duct Construction Standards – Metal and Flexible (5th Ed.) · Sheet Metal and Air Conditioning Contractors' National Association (SMACNA)BESA DW 144 (2016) · Building Engineering Services Association (BESA, formerly HVCA)BS EN 1507:2006 · British Standards Institution (BSI) / European Committee for Standardization (CEN)BS EN 12237:2003 · British Standards Institution (BSI) / European Committee for Standardization (CEN)
Typically used with
IS 277IS 737
Also on InfraLens for IS 655
6Key values2Tables4FAQs

BIM-relevant code. See the BIM Hub for ISO 19650, IFC, and LOD/LOIN frameworks used alongside it.

Practical Notes
! Always ensure that ducts with larger flat surfaces are cross-broken or beaded to avoid 'oil-canning' (drumming noise) due to internal air pressure variations.
! Cross-check the sheet gauge specified in BOQs directly against Table 1 to ensure contractors are not using thinner sheets for large duct widths.
! Ensure the raw GI sheets conform to IS 277 and specify the correct zinc coating class based on the project's humidity and environmental exposure.
Frequently referenced clauses
Cl. 4MaterialsCl. 5Construction and JointingCl. 6Hangers and SupportsCl. 7Dampers
Pulled from IS 655:2018. Browse the full clause & table index below in Tables & Referenced Sections.
galvanized iron (GI)aluminumsheet metal

International Equivalents

Similar International Standards
SMACNA HVAC Duct Construction Standards – Metal and Flexible (5th Ed.)Sheet Metal and Air Conditioning Contractors' National Association (SMACNA)
HighCurrent
HVAC Duct Construction Standards – Metal and Flexible
High
BESA DW 144 (2016)Building Engineering Services Association (BESA, formerly HVCA)
HighCurrent
Specification for Sheet Metal Ductwork
High
BS EN 1507:2006British Standards Institution (BSI) / European Committee for Standardization (CEN)
Medium-HighCurrent
Ventilation for buildings - Sheet metal air ducts - Rectangular ducts - Requirements for strength and leakage
Medium
BS EN 12237:2003British Standards Institution (BSI) / European Committee for Standardization (CEN)
Medium-HighCurrent
Ventilation for buildings - Ductwork - Strength and leakage of circular sheet metal ducts
Medium
Key Differences
≠Prescriptive vs. Performance-based: IS 655 and SMACNA/DW 144 are highly prescriptive regarding sheet metal gauges, joint types, and reinforcement spacing. EN standards (EN 1507, EN 12237) are more performance-based, defining requirements for strength and leakage, allowing for various construction methods to achieve compliance.
≠Sheet Metal Gauge Tables: While all prescriptive standards provide tables for duct material thickness based on size and pressure, the exact gauges for specific dimensions and pressure classes can differ between IS 655 and SMACNA/DW 144 due to varying engineering practices and material availability.
≠Air Leakage Classifications: The nomenclature and specific leakage rates for different pressure classes vary. IS 655 defines specific maximum leakage rates for low, medium, and high pressure, while European standards use leakage classes (A, B, C, D) with defined leakage coefficients, and SMACNA uses its own leakage classes (e.g., Class 6, Class 3).
≠Material Specifications: While galvanized steel is universal, IS 655 references Indian material standards (e.g., IS 2777), whereas SMACNA references ASTM standards (e.g., ASTM A653) and BESA/EN standards reference European EN standards (e.g., EN 10346), potentially leading to minor differences in specific alloy compositions or coating requirements.
≠Reinforcement and Support Systems: The specific details, sizing, and spacing of stiffeners, bracing, and hanger supports can vary. While principles are similar, the prescriptive tables for these elements differ, affecting material usage and installation practices.
Key Similarities
≈Fundamental Objectives: All standards share the primary goal of ensuring the safe, efficient, and durable operation of air distribution systems by specifying requirements for duct construction.
≈Material Basis: Galvanized steel is the primary and most commonly specified material for duct fabrication across all these standards, acknowledging its corrosion resistance and structural properties.
≈Pressure Classification: All standards categorize ductwork into various pressure classes (e.g., low, medium, high) to tailor construction requirements, material thicknesses, and sealing needs based on the anticipated internal operating pressures.
≈Air-Tightness Requirements: A core focus of all standards is minimizing air leakage from ducts to ensure system efficiency and maintain indoor air quality. They all include provisions for sealing and testing to achieve specified leakage performance.
≈Common Jointing Methods: Many common mechanical jointing methods for both longitudinal seams (e.g., Pittsburgh lock, snap lock) and transverse connections (e.g., S & drive, flanged connections) are recognized and permitted across the different standards.
Parameter Comparison
ParameterIS ValueInternationalSource
Standard Duct MaterialGalvanized Steel (IS 2777)Galvanized Steel (ASTM A653 / EN 10346)SMACNA / DW 144 / EN 1507/12237
Minimum Galvanization Coating MassTypically Z275 (275 g/m² total)G60 (183 g/m² total) for SMACNA, Z275 (275 g/m² total) for DW 144/ENSMACNA / DW 144 / EN 10346
Maximum Aspect Ratio (Rectangular Ducts)4:1Typically 4:1SMACNA / DW 144 / General practice derived from EN standards
Leakage Test Pressure for Medium Pressure DuctsDesign PressureOperating Pressure (for low), up to 1.5x Operating Pressure (for medium/high, max 1000 Pa) for SMACNA; 1.5x Operating Pressure (max 2000 Pa) for DW 144; Specific pressure to demonstrate compliance with leakage class (e.g., 200, 500, 1000 Pa) for EN standardsSMACNA / DW 144 / EN 1507/12237
Minimum Sheet Thickness (Rectangular, 500x500mm, Medium Pressure ~500 Pa)0.8 mm24 Gauge (0.68 mm) for SMACNA; 0.7 mm for DW 144; ~0.7 mm (performance-based) for EN standardsIS 655:2018 Table 1 / SMACNA 5th Ed. Table 1-1 / DW 144 (2016) Table 1
Joint Sealing Requirement for Medium PressureAll longitudinal and transverse joints shall be sealedAll longitudinal and transverse joints shall be sealed (for specified leakage classes/pressure ranges)SMACNA / DW 144 / EN 1507/12237
Common Transverse Joint TypesBolted angle flanges, Pittsburgh lock, S & driveTDC/TDFC, Slip and drive, Snap lock (SMACNA); Proprietary flange systems, standing seam, S & drive (DW 144); Not explicitly prescriptive; performance-based design (EN standards)IS 655:2018 Clause 7.2.1 / SMACNA / DW 144 / EN 1507/12237
⚠ Verify details from original standards before use

Key Values6

Quick Reference Values
Max side length for 0.63mm (24G) GI sheet750 mm
Max side length for 0.80mm (22G) GI sheet1500 mm
Max side length for 1.00mm (20G) GI sheet2250 mm
Max side length for 1.25mm (18G) GI sheetAbove 2250 mm
Max spacing for duct hangers/supports2.5 m
Min unbraced dimension requiring cross-breaking300 mm

Tables & Referenced Sections

Key Tables
Table 1 - Thickness of G.I. Sheets for Rectangular Ducts
Table 2 - Thickness of Aluminum Sheets for Rectangular Ducts
Key Clauses
Clause 4 - Materials
Clause 5 - Construction and Jointing
Clause 6 - Hangers and Supports
Clause 7 - Dampers

Related Resources on InfraLens

Cross-Referenced Codes
IS 277:2018Galvanized Steel Sheets (Plain and Corrugated...
→
IS 737:2008Wrought Aluminium and Aluminium Alloy Sheet a...
→

Frequently Asked Questions4

What is the minimum GI sheet thickness for a rectangular duct with a maximum side of 600mm?+
0.63 mm (24 Gauge) as per Table 1.
When is cross-breaking or beading required in duct construction?+
It is required for any unbraced duct dimension greater than 300 mm to provide stiffness and avoid drumming.
What is the recommended maximum spacing for duct hangers?+
Hangers should be spaced not more than 2.5 meters apart to prevent sagging.
What standard governs the base material for GI ducts?+
Galvanized steel sheets used for ducts must conform to IS 277.

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