InfraLensInfraLens
IS CodesIRCToolsSORHandbookQA/QCPMCFormatsCPHEEOMapsProjectsDCRRulesAbout Join Channel
Join
IS CodesIRCToolsSORHandbookQA/QCPMCFormatsCPHEEOMapsProjectsDCRDesign RulesBIMAbout Join WhatsApp Channel
InfraLensInfraLens
IS CodesIRCToolsSORHandbookQA/QCPMCFormatsCPHEEOMapsProjectsDCRRulesAbout Join Channel
Join
IS CodesIRCToolsSORHandbookQA/QCPMCFormatsCPHEEOMapsProjectsDCRDesign RulesBIMAbout Join WhatsApp Channel

IS 3964 : 1980Light rails

PDFGoogleCompareBIS Portal
Link points to Internet Archive / others. Not hosted by InfraLens. Details
EN 14811 · ASTM A1
CurrentSpecializedSpecificationStructural Engineering · Structural Engineering and Structural Sections
PDFGoogleCompareBIS Portal
Link points to Internet Archive / others. Not hosted by InfraLens. Details
OverviewValues4InternationalTablesFAQ3Related

IS 3964:1980 is the Indian Standard (BIS) for light rails. This standard covers the dimensions, sectional properties, weight, and physical properties of light steel rails used for narrow gauge lines, mines, plantations, and industrial tracks.

Light rails

Overview

Status
Current
Usage level
Specialized
Domain
Structural Engineering — Structural Engineering and Structural Sections
Type
Specification
International equivalents
EN 14811:2019 · CEN (European Committee for Standardization), EuropeASTM A1-19 · ASTM International, USA
Typically used with
IS 1387IS 1608IS 1852
Also on InfraLens for IS 3964
4Key values2Tables3FAQs
Practical Notes
! Light rails are designated by their mass per unit length (kg/m).
! Ensure proper matching of fishplates with the specific kg/m designation of the light rail profile.
! Always check for straightness and acceptable rolling tolerances (Table 2) prior to track laying to avoid derailment of industrial trolleys.
Frequently referenced clauses
Cl. 4Dimensions and Sectional PropertiesCl. 5TolerancesCl. 8Tensile TestCl. 11Marking
Pulled from IS 3964:1980. Browse the full clause & table index below in Tables & Referenced Sections.
steelrolled steel

International Equivalents

Similar International Standards
EN 14811:2019CEN (European Committee for Standardization), Europe
HighCurrent
Railway applications — Track — Special purpose rails — Vignole rails in the range from 9 kg/m to 30 kg/m
Directly covers light Vignole (flat-bottomed) rails for industrial and special purpose tracks.
DIN 5901:1995-11DIN (Deutsches Institut für Normung), Germany
HighWithdrawn
Light flat bottom rails
Predecessor to the EN standard, specifying S-profile light rails (S10, S14, S18, etc.).
ASTM A1-19ASTM International, USA
MediumCurrent
Standard Specification for Carbon Steel Tee Rails
Covers material and manufacturing for T-rails, including lighter ASCE profiles (e.g., ASCE 25) used for similar applications.
GOST 6368-82GOST, Russia/CIS
MediumWithdrawn
Railway rails for narrow gauge track. Types and main dimensions
Specifies dimensions for narrow-gauge rails (e.g., P18, P24) used in mining and industrial lines.
Key Differences
≠IS 3964 specifies a single steel grade with a minimum tensile strength of ~540 MPa, whereas modern standards like EN 14811 offer multiple grades (e.g., R200, R220) with significantly higher minimum tensile strengths (starting from 680-700 MPa).
≠The chemical composition limits for impurities are much stricter in modern standards. IS 3964 allows up to 0.06% for both Sulphur and Phosphorus, while EN 14811 typically limits them to 0.035% or lower, resulting in a cleaner, more durable steel.
≠Rail profile designations and geometries differ. IS 3964 uses 'R' profiles (e.g., 9R, 12R), European standards use 'S' profiles (e.g., S10, S18), and US standards use 'ASCE' profiles (e.g., ASCE 25). The head/web/flange proportions are not directly interchangeable even for similar weights.
≠Dimensional and straightness tolerances in IS 3964:1980 are generally looser than those specified in current international standards like EN 14811, which reflect advancements in manufacturing technology.
Key Similarities
≈All standards cover the same fundamental product: the Vignole-type (flat-bottomed) T-rail, which is the global standard design for this application.
≈The intended scope of application is identical, focusing on light-duty tracks for mines, plantations, sugar factories, port sidings, and other industrial purposes, rather than mainline railways.
≈The base material specified across all standards is a non-alloy or low-alloy carbon-manganese steel, manufactured via similar processes (historically open-hearth, now predominantly basic oxygen or electric arc furnace).
≈All standards define the rails by a core set of parameters: mass per unit length, key cross-sectional dimensions, chemical composition, and fundamental mechanical properties like tensile strength and elongation.
Parameter Comparison
ParameterIS ValueInternationalSource
Minimum Tensile Strength540 N/mm² (55 kgf/mm²)700 N/mm² (for Grade R200)EN 14811:2019
Minimum Elongation20%14% (for Grade R200)EN 14811:2019
Carbon (C) Content0.40 - 0.55 %0.40 - 0.60 % (for Grade R200)EN 14811:2019
Max Sulphur (S) Content0.060 %0.035 %EN 14811:2019
Max Phosphorus (P) Content0.060 %0.035 %EN 14811:2019
Tolerance on Mass per Metre± 2.5%± 3%EN 14811:2019
Straightness Tolerance (Vertical over 1.5m)Max 2.0 mm deviationMax 0.8 mm deviation (Class A)EN 14811:2019
⚠ Verify details from original standards before use

Key Values4

Quick Reference Values
standard rail designations8, 10, 12, 15, 20 and 24.8 kg/m
standard supply lengths5.5 m or 6.0 m
tolerance on length+50 mm / -0 mm
minimum tensile strength540 MPa

Tables & Referenced Sections

Key Tables
Table 1 - Dimensions and Sectional Properties of Light Rails
Table 2 - Rolling Tolerances
Key Clauses
Clause 4 - Dimensions and Sectional Properties
Clause 5 - Tolerances
Clause 8 - Tensile Test
Clause 11 - Marking

Related Resources on InfraLens

Cross-Referenced Codes
IS 1387:1993General Requirements for Supply of Metallic M...
→
IS 1608:2005Mechanical Testing of Metals - Tensile Testin...
→
IS 1852:1985Rolling and Cutting Tolerances for Hot Rolled...
→

Frequently Asked Questions3

Where are light rails defined by IS 3964 primarily used?+
They are used in mines, quarries, plantations, and internal industrial rail transit systems.
How is a light rail designated according to this standard?+
By its nominal mass in kg per meter (e.g., 15 kg/m rail).
Does this standard cover broad gauge railway tracks?+
No, it is strictly for light rails (up to roughly 25 kg/m) used in specialized or temporary industrial applications.

QA/QC Inspection Templates

📋
QA/QC templates coming soon for this code.
Browse all 300 templates →