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IS 3037 : 1986bitumen mastic for use in water-proofing of roofs

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DIN 18531 (Series)
CurrentSpecializedSpecificationMaterials Science · Waterproofing and Damp-Proofing
PDFGoogleCompareBIS Portal
Link points to Internet Archive / others. Not hosted by InfraLens. Details
OverviewValues3InternationalTablesFAQ3Related

IS 3037:1986 is the Indian Standard (BIS) for bitumen mastic for use in water-proofing of roofs. This standard specifies the material requirements, manufacturing process, and physical properties (such as hardness number and bitumen content) of bitumen mastic used for waterproofing of building roofs.

bitumen mastic for use in water-proofing of roofs

Overview

Status
Current
Usage level
Specialized
Domain
Materials Science — Waterproofing and Damp-Proofing
Type
Specification
International equivalents
DIN 18531 (Series) · DIN (Deutsches Institut für Normung), Germany
Typically used with
IS 73IS 702IS 1203IS 4365
Also on InfraLens for IS 3037
3Key values2Tables3FAQs
Practical Notes
! Mastic must be heated slowly and continuously agitated to prevent local overheating and degradation of the bitumen.
! IS 3037 specifies the material manufacturing; for site application procedures, engineers must refer to IS 4365.
! Proper grading of the fine aggregate and filler is essential to achieve the specified hardness number and prevent the mastic from flowing under solar heat.
Frequently referenced clauses
Cl. 2MaterialsCl. 3ManufactureCl. 4Physical Properties of Bitumen MasticCl. 6Sampling and Criteria for Conformity
Pulled from IS 3037:1986. Browse the full clause & table index below in Tables & Referenced Sections.
bitumenbitumen masticwaterproofingaggregatesfiller

International Equivalents

Similar International Standards
BS 6925:1988BSI (British Standards Institution), United Kingdom
HighWithdrawn
Specification for mastic asphalt for building and civil engineering (limestone aggregate)
Covers hot-applied mastic asphalt for various uses, including a specific grade for roofing.
ASTM D491-92(2012)ASTM International, United States
HighWithdrawn
Standard Specification for Asphalt Mastic for Use in Waterproofing
Specifies hot-applied asphalt mastic composed of binder, filler, and aggregate for waterproofing.
BS EN 12970:2000CEN (European Committee for Standardization), adopted by BSI in UK
HighWithdrawn
Mastic asphalt for waterproofing - Definitions, requirements and test methods
A harmonized European standard for mastic asphalt specifically for waterproofing applications.
DIN 18531 (Series)DIN (Deutsches Institut für Normung), Germany
MediumCurrent
Waterproofing for roofs and for balconies, loggias and walkways
A code of practice for roof waterproofing systems; references material standards like EN 12970.
Key Differences
≠IS 3037 specifies a much higher binder content (30-45%) compared to international counterparts like ASTM D491 (12-30%), resulting in a 'richer' and potentially more flexible mastic.
≠IS 3037 provides two distinct grades (Grade 1 & 2) based on ambient application temperature, a feature not commonly found in international standards which tend to grade by application type (e.g., roofing, paving).
≠The base bitumen specified for use in IS 3037 (referencing IS 73) is significantly softer (e.g., S90 grade with 80-100 penetration) than the binder required by standards like ASTM D491 (15-40 penetration).
≠Hardness test conditions differ; IS 3037 specifies testing at 25°C, while BS 6925 specifies 20°C for its roofing grade, reflecting different standard laboratory temperatures and intended service climates.
Key Similarities
≈All standards define the material's fundamental composition as a hot-applied mixture of a bituminous binder, mineral filler, and fine aggregate.
≈The use of an indentation or hardness test is a common and critical requirement across all standards to measure the mastic's resistance to penetration and suitability for service loads.
≈All standards are intended for creating a monolithic, voidless, and impermeable layer for the purpose of waterproofing horizontal or gently sloped surfaces, primarily roofs.
≈Control of mineral and binder content is a key aspect of all specifications, as this ratio dictates the final properties of the mastic, such as flow, hardness, and durability.
Parameter Comparison
ParameterIS ValueInternationalSource
Binder Content (% by mass)30 - 45%12 - 30%ASTM D491
Total Mineral Matter Content (% by mass)55 - 70%70 - 88%ASTM D491
Hardness Number (Grade 1)8 - 25 (at 25°C, 50 kgf load)50 - 90 (at 20°C, 100 kg load)BS 6925 (Type R988)
Penetration of Recovered Binder (at 25°C, 100g, 5s, 0.1mm)Typically 80-100 (references IS 73, S90 grade)15 - 40ASTM D491
Softening Point of Recovered Binder (°C)Typically 40-55 (references IS 73, S90 grade)43 - 60ASTM D491
Ductility of Recovered Binder (at 25°C, cm)Min 75 (references IS 73 at 27°C)Min 15ASTM D491
⚠ Verify details from original standards before use

Key Values3

Quick Reference Values
Hardness Number at 25°C30 to 60
Bitumen Content (Minimum)14% to 17% by mass depending on formulation
Maximum Heating Temperature200°C

Tables & Referenced Sections

Key Tables
Table 1 - Grading of Fine Aggregate
Table 2 - Physical Properties of Bitumen Mastic
Key Clauses
Clause 2 - Materials
Clause 3 - Manufacture
Clause 4 - Physical Properties of Bitumen Mastic
Clause 6 - Sampling and Criteria for Conformity

Related Resources on InfraLens

Cross-Referenced Codes
IS 73:2013Paving Bitumen - Specification
→
IS 702:2017Industrial Bitumen - Specification
→
IS 1203:1978Methods for testing tar and bitumen: Determin...
→
IS 4365:1967Code of practice for the application of bitum...
→

Frequently Asked Questions3

What is the recommended hardness number for roofing bitumen mastic?+
30 to 60 when tested at 25°C, ensuring the material is flexible yet stable under typical roof temperatures.
Does this standard cover how to apply the bitumen mastic on the roof?+
No, IS 3037 is a material specification. The code of practice for application is IS 4365.
What is the maximum allowable heating temperature during preparation?+
The mastic should not be heated beyond 200°C to avoid damaging the bituminous binder.

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