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IS 15193 : 2002Laying of Pitch-Mastic Flooring for Industries Handling Heavy Hydrocarbon Products Like Kerosene, Diesel and Furnace Oil - Code of Practice

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DIN 18560-2 · EN 13108-6 · ASTM D491 / D491M - 19
CurrentSpecializedCode of PracticeMaterials Science · Flooring, Wall Finishing and Roofing
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OverviewValues5InternationalTablesFAQ4Related

IS 15193:2002 is the Indian Standard (BIS) for laying of pitch-mastic flooring for industries handling heavy hydrocarbon products like kerosene, diesel and furnace oil - code of practice. This standard provides guidelines for laying hot-applied pitch-mastic flooring in industrial settings. It details the material specifications, base preparation, mixing and application procedures for floors that require high resistance to heavy hydrocarbon products like kerosene, diesel, and furnace oil.

Laying of Pitch-Mastic Flooring for Industries Handling Heavy Hydrocarbon Products Like Kerosene, Diesel and Furnace Oil - Code of Practice

Overview

Status
Current
Usage level
Specialized
Domain
Materials Science — Flooring, Wall Finishing and Roofing
Type
Code of Practice
International equivalents
DIN 18560-2:2022-04 · Deutsches Institut für Normung (Germany)EN 13108-6:2016 · European Committee for Standardization (European Union)ASTM D491 / D491M - 19 · ASTM International (USA)
Typically used with
IS 73IS 1195IS 3384IS 4983
Also on InfraLens for IS 15193
5Key values2Tables4FAQs
Practical Notes
! Strict adherence to application temperature (175°C - 200°C) is crucial; overheating can damage the binder and under-heating affects workability and compaction.
! The base concrete must be completely dry, clean, and free of laitance to ensure proper adhesion and prevent blistering.
! Adequate ventilation is mandatory during application due to the emission of hazardous fumes from the hot mastic.
Frequently referenced clauses
Cl. 4MaterialsCl. 5Preparation of Pitch-MasticCl. 6Preparation of BaseCl. 7Application of Pitch MasticCl. 8Precautionary Measures
Pulled from IS 15193:2002. Browse the full clause & table index below in Tables & Referenced Sections.
pitch-masticbitumenasphaltindustrial flooringchemical resistant flooring

International Equivalents

Similar International Standards
DIN 18560-2:2022-04Deutsches Institut für Normung (Germany)
HighCurrent
Floor screeds in building construction - Part 2: Floor screeds and heated floor screeds on insulation layers
Covers requirements and execution for mastic asphalt screeds (Gussasphalt), a similar hot-applied flooring system.
BS 8204-5:1994British Standards Institution (United Kingdom)
HighWithdrawn
In-situ flooring. Code of practice for in-situ flooring - Mastic asphalt underlays and wearing surfaces
A direct historical equivalent, providing a code of practice for laying mastic asphalt flooring.
EN 13108-6:2016European Committee for Standardization (European Union)
MediumCurrent
Bituminous mixtures - Material specifications - Part 6: Mastic Asphalt
Specifies the material properties of mastic asphalt, which is the product laid according to codes of practice like IS 15193.
ASTM D491 / D491M - 19ASTM International (USA)
LowCurrent
Standard Specification for Asphalt Mastic for Use in Waterproofing
Covers a similar hot-applied asphaltic material but for waterproofing applications, not as a flooring code of practice.
Key Differences
≠IS 15193 specifically mandates the use of coal tar pitch as the binder, whereas most modern international standards (like EN/DIN) specify bitumen due to health and environmental concerns associated with pitch (e.g., Polycyclic Aromatic Hydrocarbons - PAHs).
≠The Indian standard is highly prescriptive, detailing specific laying temperatures, coat thicknesses, and mix proportions. In contrast, modern European standards (e.g., EN 13108-6) are performance-based, defining required end-properties like hardness and wear resistance, allowing flexibility in materials and methods.
≠IS 15193 is narrowly focused on flooring for industries handling heavy hydrocarbons. Equivalent international standards like DIN 18560-2 have a much broader scope, covering mastic asphalt for various uses in building construction, including residential, commercial, and general industrial applications.
≠IS 15193 specifies a relatively high binder content (14-17%). European mastic asphalt (Gussasphalt) typically has a lower binder content (6-10%) and relies on a very dense, voidless aggregate structure for its properties.
Key Similarities
≈Both the IS code and international practices for mastic asphalt require the material to be heated to a high temperature (e.g., 160-220°C) to achieve a workable, fluid consistency for pouring and spreading.
≈A fundamental and shared requirement is meticulous sub-floor preparation, including ensuring the concrete base is clean, dry, sound, and free from contaminants before applying a primer and the mastic.
≈The practice of applying the flooring in two distinct layers or coats (an underlay and a wearing course) to ensure a monolithic finish and cover substrate joints is common to both IS 15193 and high-quality international applications.
≈To improve traction and wear resistance, both the Indian standard and international practices recommend embedding mineral grit into the surface of the final wearing course while it is still hot and plastic.
Parameter Comparison
ParameterIS ValueInternationalSource
Total Flooring Thickness40 mm (in two coats of 20 mm each)25-40 mm for heavy duty industrial useDIN 18560-2
Laying Temperature160 to 180 °C200 to 230 °C (for bitumen-based mastic asphalt)General practice for DIN 18560-2
Binder MaterialCoal Tar PitchPaving Grade BitumenEN 13108-6
Binder Content (% by mass)14 to 17%6 to 10%EN 13108-6
Hardness (Indentation @ 35°C)Max 1.5 mm depthVaries by grade, e.g., <2.0 mm @ 40°C (different test conditions)EN 13108-6 / EN 12697-20
Recommended Slope for DrainageNot less than 1 in 601.5% to 2.0% (approx. 1 in 67 to 1 in 50)General practice for DIN 18560-2
Primer TypePitch-based primerBitumen-based primer or emulsionGeneral practice for BS 8204-5 / DIN
⚠ Verify details from original standards before use

Key Values5

Quick Reference Values
Minimum flooring thickness25 mm
Application temperature range175°C to 200°C
Maximum hardness number of mastic at 25°C40
Binder content by mass12 to 15 percent
Recommended number of layers2

Tables & Referenced Sections

Key Tables
Table 1 - Grading Requirements of Mineral Filler for Pitch Mastic
Table 2 - Requirements of Binder for Pitch Mastic
Key Clauses
Clause 4 - Materials
Clause 5 - Preparation of Pitch-Mastic
Clause 6 - Preparation of Base
Clause 7 - Application of Pitch Mastic
Clause 8 - Precautionary Measures

Related Resources on InfraLens

Cross-Referenced Codes
IS 73:2013Paving Bitumen - Specification
→
IS 1195:2002Bitumen-Mastic for Flooring
→
IS 3384:1986Code of practice for laying bitumen felt for ...
→
IS 4983:1968Code of Practice for Design and Construction ...
→

Frequently Asked Questions4

What is the required thickness for this type of flooring?+
A minimum of 25 mm, typically applied in two layers of 12-13 mm each (Clause 7.2).
What kind of base is required before laying the mastic?+
A sound, clean, and dry concrete base or other rigid sub-floor is required. The surface should be primed with a suitable primer (Clause 6).
At what temperature should pitch-mastic be applied?+
The material should be laid hot at a temperature between 175°C and 200°C (Clause 7.1).
What are the main components of pitch-mastic as per this code?+
A binder (like paving grade bitumen or a mix with coal tar pitch) and inert, graded mineral fillers and aggregates (Clause 4).

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