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IS 1195 : 2002Bitumen-Mastic for Flooring

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BS EN 13108-6 · BS EN 12970 · DIN EN 13108-6
CurrentSpecializedSpecificationArchitectural · Flooring, Wall Finishing and Roofing
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OverviewValues4InternationalTablesFAQ3Related

IS 1195:2002 is the Indian Standard (BIS) for bitumen-mastic for flooring. This standard specifies the requirements, composition, and application methods for bitumen mastic used as a jointless flooring material. Engineers use this code to specify heavy-duty, damp-proof, and dust-free flooring in industrial, commercial, and residential buildings.

Bitumen-Mastic for Flooring

Overview

Status
Current
Usage level
Specialized
Domain
Architectural — Flooring, Wall Finishing and Roofing
Type
Specification
International equivalents
BS EN 13108-6:2016+A1:2019 · BSI (British Standards Institution), United Kingdom / CEN (European Committee for Standardization)BS EN 12970:2000 · BSI (British Standards Institution), United Kingdom / CEN (European Committee for Standardization)DIN EN 13108-6:2019-10 · DIN (Deutsches Institut für Normung), Germany
Typically used with
IS 73IS 702IS 1203IS 1209IS 3384
Also on InfraLens for IS 1195
4Key values3Tables3FAQs
Practical Notes
! Ensure the concrete base is thoroughly dry and properly primed before laying the mastic; entrapped moisture will cause blistering.
! Overheating the bitumen mastic during cooking (above 200°C) must be avoided to prevent degradation of the binder.
! Joints in successive bays should be properly staggered and hot-merged to ensure a completely seamless and water-tight floor.
Frequently referenced clauses
Cl. 4MaterialsCl. 5Composition of Bitumen MasticCl. 6Hardness NumberCl. 8Preparation of the BaseCl. 9Laying
Pulled from IS 1195:2002. Browse the full clause & table index below in Tables & Referenced Sections.
bitumenmastic asphaltaggregatefiller

International Equivalents

Similar International Standards
BS EN 13108-6:2016+A1:2019BSI (British Standards Institution), United Kingdom / CEN (European Committee for Standardization)
HighCurrent
Bituminous mixtures - Material specifications - Part 6: Mastic Asphalt
Specifies the material properties for mastic asphalt used in construction, including heavy-duty paved/floored areas.
BS EN 12970:2000BSI (British Standards Institution), United Kingdom / CEN (European Committee for Standardization)
MediumCurrent
Mastic asphalt for waterproofing - Definitions, requirements and test methods
Covers mastic asphalt for waterproofing applications (roofing/tanking), which shares fundamental material properties with flooring grade.
DIN EN 13108-6:2019-10DIN (Deutsches Institut für Normung), Germany
HighCurrent
Bituminous mixtures - Material specifications - Part 6: Mastic asphalt
The German implementation of EN 13108-6, covering 'Gussasphalt' for paving and flooring.
ASTM D491-79 (1989)ASTM International, United States
LowWithdrawn
Standard Specification for Asphalt Mastic for Use in Waterproofing
A historical North American standard for a similar material, but focused on waterproofing and now obsolete.
Key Differences
≠IS 1195 defines two specific grades for flooring (Grade 1 General, Grade 2 Light Duty), whereas EN standards provide a framework for specifying properties based on end-use (e.g., traffic, climate) rather than fixed grades.
≠The 'Hardness Number' test in IS 1195 (at 25°C) has different parameters (load, indenter size, duration) from the 'Indentation' test in EN 12697-20 (often at 40°C), making direct numerical comparison of hardness values difficult.
≠IS 1195 includes a specific 'Acid-Resisting Grade' with a defined test method. European standards like EN 13108-6 do not include this by default; chemical resistance is treated as a special property to be specified by the user.
≠IS 1195 has a narrower scope, focusing exclusively on flooring. The equivalent EN standards (e.g., EN 13108-6, EN 12970) cover a broader range of applications, including road pavements and waterproofing.
Key Similarities
≈All standards describe a hot-applied, voidless material composed of bitumen binder and a fine mineral aggregate with a high proportion of filler (passing 0.075 mm sieve).
≈The primary performance characteristic in both IS 1195 ('Hardness') and the EN standards ('Indentation') is the material's resistance to penetration, which is critical for flooring applications.
≈The fundamental composition, requiring a limestone-based aggregate and filler, is a common feature across the Indian and European standards for achieving the desired mastic properties.
≈The manufacturing and application concept is identical: heating the pre-mixed material in a specialised cooker/transporter and laying it hot by hand-floating to form a seamless surface.
Parameter Comparison
ParameterIS ValueInternationalSource
Binder Content (% by mass)14.0 - 17.0 %13.0 - 17.0 % (for comparable 0/4 aggregate mix)BS EN 13108-6
Filler Content (% of aggregate, passing 0.075mm)25 - 40 %25 - 45 % (for comparable 0/4 aggregate mix)BS EN 13108-6
Maximum Aggregate Size100% passing 2.80 mm sieve100% passing 4.0 mm sieve (for MA 4 designation)BS EN 13108-6
Hardness / Indentation10-40 (Grade 1) at 25°C, 60 min test. Lower is harder.Indentation value specified by application, e.g., ≤ 4 mm at 40°C, 30 min test. Lower is harder.BS EN 12970
Binder SpecificationConforming to IS 73 (Paving Bitumen) or IS 702 (Industrial Bitumen)Conforming to EN 12591 (Paving grade bitumens) or EN 13924 (Hard paving grade bitumens)BS EN 13108-6
Acid Resistance TestMandatory for Acid-Resisting grade; no corrosion in 10% H₂SO₄ for 24h.Not a standard requirement; defined by purchaser if needed.BS EN 13108-6
⚠ Verify details from original standards before use

Key Values4

Quick Reference Values
Application temperature170°C to 200°C
Typical thickness for domestic flooring15 mm
Typical thickness for industrial flooring25 mm to 50 mm
Bitumen content (by weight)9% to 15%

Tables & Referenced Sections

Key Tables
Table 1 - Grading of Fine Aggregate
Table 2 - Grading of Coarse Aggregate
Table 3 - Composition of Bitumen Mastic
Key Clauses
Clause 4 - Materials
Clause 5 - Composition of Bitumen Mastic
Clause 6 - Hardness Number
Clause 8 - Preparation of the Base
Clause 9 - Laying

Related Resources on InfraLens

Cross-Referenced Codes
IS 73:2013Paving Bitumen - Specification
→
IS 702:2017Industrial Bitumen - Specification
→
IS 1203:1978Methods for testing tar and bitumen: Determin...
→
IS 1209:2018Methods for Testing Tar and Bituminous Materi...
→
IS 3384:1986Code of practice for laying bitumen felt for ...
→

Frequently Asked Questions3

What is the primary test to determine the quality of bitumen mastic flooring?+
The Hardness Number test, which measures penetration at a specific temperature (usually 35°C or 45°C) as per the code requirements.
What is the recommended thickness for heavy industrial bitumen flooring?+
Typically 25 mm to 50 mm, often laid in two coats depending on the traffic loads and impact requirements.
Can bitumen mastic be laid directly on fresh concrete?+
No, the concrete base must be fully cured, completely dry, and cleaned. A bitumen primer is usually applied before laying the mastic.

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