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IS 12400 Part 1 : 2018Thermal Insulating Materials - Mineral Wool - Blanket Type - Specification

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ASTM C553-13(2019) · EN 13162 · ASTM C665
CurrentFrequently UsedSpecificationBIMMEP · HVAC and Air Conditioning
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OverviewValues7InternationalTablesFAQ4Related

IS 12400:2018 Part 1 is the Indian Standard (BIS) for thermal insulating materials - mineral wool - blanket type - specification. This standard specifies the requirements for mineral wool blankets, including rock wool and slag wool, used for thermal insulation purposes. It covers physical properties like density and thermal conductivity, dimensions, tolerances, and testing criteria for materials used in applications with service temperatures up to 750°C.

Specifies requirements for mineral wool blanket type thermal insulating materials used in buildings and industrial applications.

Overview

Status
Current
Usage level
Frequently Used
Domain
MEP — HVAC and Air Conditioning
Type
Specification
International equivalents
ASTM C553-13(2019) · ASTM International, USAEN 13162:2012+A1:2015 · CEN (European Committee for Standardization), EuropeASTM C665-17 · ASTM International, USAAS/NZS 4859.1:2018 · Standards Australia/Standards New Zealand
Typically used with
IS 3144IS 3346IS 8183IS 9842
Also on InfraLens for IS 12400
7Key values3Tables4FAQs

BIM-relevant code. See the BIM Hub for ISO 19650, IFC, and LOD/LOIN frameworks used alongside it.

Practical Notes
! Ensure the correct density is specified for the required maximum service temperature as per Table 3.
! The outer diameter of the insulation must match the pipe's outer diameter, and sections must be tightly butted to avoid thermal bridges.
! For cold applications or to prevent moisture ingress, an appropriate vapor barrier (e.g., FSK facing) is crucial and must be specified.
Frequently referenced clauses
Cl. 4RequirementsCl. 4.1Dimensions and TolerancesCl. 4.5Thermal ConductivityCl. 4.8Non-combustibilityCl. 7Marking and Packing
Pulled from IS 12400:2018. Browse the full clause & table index below in Tables & Referenced Sections.
mineral woolrock woolslag woolthermal insulation

International Equivalents

Similar International Standards
ASTM C553-13(2019)ASTM International, USA
HighCurrent
Standard Specification for Mineral Fiber Blanket Thermal Insulation for Commercial and Industrial Applications
Specifies requirements for mineral fiber blankets used for thermal insulation in commercial and industrial settings.
EN 13162:2012+A1:2015CEN (European Committee for Standardization), Europe
HighCurrent
Thermal insulation products for buildings - Factory made mineral wool (MW) products - Specification
Defines requirements for factory-made mineral wool products, including blankets, for thermal insulation of buildings.
ASTM C665-17ASTM International, USA
MediumCurrent
Standard Specification for Mineral-Fiber Blanket Thermal Insulation for Light Frame Construction and Manufactured Housing
Covers mineral fiber blankets specifically for residential and light commercial building applications, a subset of IS 12400's scope.
AS/NZS 4859.1:2018Standards Australia/Standards New Zealand
LowCurrent
Thermal insulation materials for buildings - Part 1: General criteria and technical provisions
Provides a performance framework for all insulation materials, rather than being a specific product standard for mineral wool blankets.
Key Differences
≠IS 12400 classifies products into 6 density groups (G1-G6), making density a primary classifier. In contrast, EN 13162 uses a detailed designation code for performance levels (thermal resistance, etc.), and ASTM C553 uses 'Types' based on maximum use temperature and form.
≠Fire performance testing and classification methods differ significantly. IS 12400 requires 'Non-combustible' per IS 3144, EN 13162 uses the Euroclass system (e.g., A1, A2) per EN 13501-1, and ASTM C553 uses the Flame Spread/Smoke Developed indices from ASTM E84.
≠IS 12400 specifies maximum thermal conductivity values for each density group at a mean temperature of 50 °C. EN 13162 and ASTM C553 require manufacturers to declare thermal performance values, providing a framework for testing but not prescribing values for specific densities.
≠EN 13162 requires the declaration of water vapour transmission resistance (μ-value), a key parameter for hygrothermal analysis. IS 12400 focuses on water absorption percentage by volume and does not mandate reporting of water vapour resistance.
Key Similarities
≈All standards define mineral wool as being produced from molten rock, slag, or glass, and cover the blanket form of the product.
≈Thermal conductivity is a fundamental performance property in all standards, serving as the primary measure of insulation effectiveness, although test temperatures and reporting methods vary.
≈All standards include requirements and tolerances for the physical dimensions of the blanket, including length, width, and thickness.
≈Each standard specifies requirements to ensure the material is not corrosive to metals (e.g., steel), typically involving a comparative test against a neutral material like sterile cotton.
Parameter Comparison
ParameterIS ValueInternationalSource
Primary Classification MethodBy Density Groups (e.g., G4: 97-112 kg/m³)By Types based on max use temperature and form (e.g., Type III: 850°F / 454°C)ASTM C553-13(2019)
Fire Performance TestNon-combustibility test as per IS 3144Reaction to fire classification as per EN 13501-1 (Euroclass System)EN 13162:2012+A1:2015
Max. Service Temperature (Rock/Slag Wool)Up to 750 °CUp to 1200 °F (649 °C) for Type VASTM C553-13(2019)
Thermal Conductivity (approx. 100 kg/m³ density)≤ 0.045 W/(m·K) at 50 °C mean temp (Group G4)Typically declared by manufacturer; e.g., a declared λD of 0.035 W/(m·K) is common.EN 13162:2012+A1:2015
Thickness Tolerance (for thickness ≤ 75 mm)-5 mm / +10 mmLevel T2: -5% or -5mm / +15% or +15mm (whichever is greater)EN 13162:2012+A1:2015
Water Absorption (Short Term)Max 5% by volume (as per IS 3677)Declared level WS: ≤ 1.0 kg/m²EN 13162:2012+A1:2015
Corrosiveness TestShall not cause greater corrosion than sterile cotton (as per IS 12400 Annex B)Shall not be corrosive to steel (as per test method in ASTM C665)ASTM C553-13(2019)
⚠ Verify details from original standards before use

Key Values7

Quick Reference Values
Standard length of pipe section1000 mm
Length tolerance± 5 mm
Thickness tolerance± 3 mm or ±10%, whichever is greater
Max thermal conductivity (density ≥ 100 kg/m³ at 50°C mean temp)0.040 W/m.K
Max thermal conductivity (density ≥ 100 kg/m³ at 100°C mean temp)0.048 W/m.K
Maximum service temperature (density 100 to <140 kg/m³)650 °C
Maximum service temperature (density ≥ 140 kg/m³)750 °C

Tables & Referenced Sections

Key Tables
Table 1 - Dimensions and Tolerances for Mineral Wool Pipe Sections
Table 2 - Requirements for Mineral Wool Pipe Sections
Table 3 - Maximum Service Temperature
Key Clauses
Clause 4 - Requirements
Clause 4.1 - Dimensions and Tolerances
Clause 4.5 - Thermal Conductivity
Clause 4.8 - Non-combustibility
Clause 7 - Marking and Packing

Related Resources on InfraLens

Cross-Referenced Codes
IS 3144:1992Methods of test for thermal insulating materi...
→
IS 3346:2018Thermal Insulation of Buildings - Code of Pra...
→
IS 8183:1993Specification for rigid mineral wool thermal ...
→
IS 9842:1981Code of practice for thermal insulation of co...
→

Frequently Asked Questions4

What is the maximum service temperature for mineral wool pipe insulation?+
It depends on density. For density ≥ 140 kg/m³, it is 750°C. For density 100 to <140 kg/m³, it is 650°C (Table 3).
What is the maximum allowed thermal conductivity (k-value) for insulation with density ≥ 100 kg/m³?+
At a mean temperature of 50°C, the k-value must be ≤ 0.040 W/m.K (Table 2).
What is the standard length of a mineral wool pipe section?+
The standard length is 1000 mm, with a tolerance of ±5 mm (Table 1).
Is this material combustible?+
No, the material shall be non-combustible when tested in accordance with IS 3144 (Clause 4.8).

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