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IS 12235 : 2000Thermoplastics Pipes and Fittings - Methods of Test

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ISO 1167-1 · ISO 2505 · ASTM D2122 - 20
CurrentSpecializedTesting MethodMEP · Plastic Piping System
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OverviewValues5InternationalTablesFAQ4Related

IS 12235:2000 is the Indian Standard (BIS) for thermoplastics pipes and fittings - methods of test. This multi-part standard specifies the methods of test for thermoplastic pipes and fittings. It provides standardized procedures for determining physical and mechanical properties such as dimensions, opacity, reversion, impact strength, and resistance to internal pressure, ensuring consistent quality control for manufacturing.

Thermoplastics Pipes and Fittings - Methods of Test

Overview

Status
Current
Usage level
Specialized
Domain
MEP — Plastic Piping System
Type
Testing Method
International equivalents
ISO 1167-1:2006 · ISO (International Organization for Standardization), SwitzerlandISO 2505:2005 · ISO (International Organization for Standardization), SwitzerlandASTM D2122 - 20 · ASTM International, USA
Typically used with
IS 4985IS 13592IS 14182IS 4984
Also on InfraLens for IS 12235
5Key values4FAQs
Practical Notes
! This is a multi-part standard where each part corresponds to a specific test (e.g., Part 1 for Dimensions, Part 8 for Hydrostatic Pressure). Always refer to the correct part for the procedure.
! This code provides the 'how-to' for testing; the pass/fail criteria are typically specified in the relevant product standards (e.g., IS 4985 for uPVC water pipes).
! Proper conditioning of test specimens at specified temperature and humidity before testing is crucial for accurate and repeatable results.
Frequently referenced clauses
Part 1 - Determination of DimensionsPart 4 - Reversion TestPart 8 - Resistance to Internal Hydrostatic PressurePart 9 - Determination of Impact Resistance by the Falling Weight Method
Pulled from IS 12235:2000. Browse the full clause & table index below in Tables & Referenced Sections.
thermoplasticsPVCuPVCHDPEplastic pipesfittings

International Equivalents

Similar International Standards
ISO 1167-1:2006ISO (International Organization for Standardization), Switzerland
HighCurrent
Thermoplastics pipes, fittings and assemblies for the conveyance of fluids — Determination of the resistance to internal pressure — Part 1: General method
Specifies the general test method for determining the resistance to internal hydrostatic pressure, a core test in IS 12235.
ISO 2505:2005ISO (International Organization for Standardization), Switzerland
HighCurrent
Thermoplastics pipes — Longitudinal reversion — Test method and parameters
Defines the method for determining longitudinal reversion (heat shrinkage), directly corresponding to the reversion test in IS 12235.
ISO 3127:1994ISO (International Organization for Standardization), Switzerland
HighWithdrawn
Thermoplastics pipes — Determination of resistance to external blows — Round-the-clock method
Details the round-the-clock impact test method, which is identical in principle to the impact test described in IS 12235.
ASTM D2122 - 20ASTM International, USA
HighCurrent
Standard Test Method for Determining Dimensions of Thermoplastic Pipe and Fittings
Covers methods for measuring dimensions like diameter, wall thickness, and length, aligning with the dimensional tests in IS 12235.
Key Differences
≠IS 12235 is a comprehensive omnibus standard, compiling numerous test methods (e.g., pressure, impact, reversion, dimensional) into a single document. International practice typically involves separate, individual standards for each specific test method (e.g., ISO 1167 for pressure, ISO 3127 for impact).
≠While IS 12235 specifies the test *method*, the specific test parameters (e.g., pressure, duration, temperature) for a given pipe material are defined in the relevant Indian product standard (e.g., IS 4985 for uPVC). Some ISO standards, in contrast, include parts that specify parameters for different materials within the same standard series.
≠The revision cycle of IS 12235 (last substantive update in 2000) is slower than its international counterparts. ISO and ASTM standards are reviewed and updated more frequently, potentially incorporating newer technologies, refined procedures, or updated safety protocols.
≠IS 12235 includes some tests that are specific to Indian practice or materials, such as the 'Sulphated Ash Content' test, which is less commonly found in general international test method compilations for pipes.
Key Similarities
≈The fundamental principles of major mechanical tests are identical. The hydrostatic pressure test, impact strength test (falling weight), and longitudinal reversion test (oven heating) are based on the same physical concepts and procedures as their ISO equivalents.
≈The basic design and functional requirements of the testing apparatus are largely harmonized. For example, the specifications for Vicat softening temperature apparatus, hydrostatic pressure test rigs, and impact test strikers are fundamentally the same.
≈Both IS 12235 and its international counterparts serve the identical purpose of providing standardized, repeatable test methods to ensure quality control and verify the performance of thermoplastic piping systems.
≈The procedures for dimensional verification, such as measuring the mean outside diameter with a pi-tape and wall thickness with a micrometer, are universally accepted and consistent across IS, ISO, and ASTM standards.
Parameter Comparison
ParameterIS ValueInternationalSource
Longitudinal Reversion Test Temperature (uPVC)150 ± 2°C in a liquid bath or air oven.150°C is the reference temperature for PVC-U.ISO 2505:2005
Vicat Softening Temperature (VST) - Heating Rate A50 ± 5°C per hour.50 ± 5°C per hour.ISO 2507-1:2017
Impact Test - Striker Type 'd90' Radius12.5 ± 0.5 mm12.5 mm radius for the hemispherical striking surface.ISO 3127:1994
Methylene Chloride Test (uPVC) - Temperature15 ± 1°C15 ± 1°CISO 9852:2022
Methylene Chloride Test (uPVC) - Duration30 minutes30 minutesISO 9852:2022
Measurement of Mean Outside DiameterA flexible tape (pi-tape) is used to measure circumference, from which diameter is calculated.The preferred method is to use a flexible narrow tape (pi-tape) to measure circumference.ASTM D2122 - 20
Hydrostatic Pressure Test - End Cap DesignSpecifies Type A (external) and Type B (internal) end caps.Specifies Type A (pipe not free to move) and Type B (pipe free to move axially) end closures.ISO 1167-1:2006
⚠ Verify details from original standards before use

Key Values5

Quick Reference Values
Reversion Test Temperature (uPVC)150 ± 2 °C
Maximum Longitudinal Reversion5 %
Impact Test Temperature0 ± 1 °C
Type Test Hydrostatic Pressure Duration1 hour
Acceptance Test Hydrostatic Pressure Duration5 minutes
Key Formulas
Hoop Stress (σ) = p(dm - s) / 2s — Where p is internal pressure, dm is mean outside diameter, s is wall thickness.

Tables & Referenced Sections

Key Tables
No tables data
Key Clauses
Part 1 - Determination of Dimensions
Part 4 - Reversion Test
Part 8 - Resistance to Internal Hydrostatic Pressure
Part 9 - Determination of Impact Resistance by the Falling Weight Method

Related Resources on InfraLens

Cross-Referenced Codes
IS 4985:2021Unplasticized PVC (uPVC) pipes for potable wa...
→
IS 13592:1992Unplasticized PVC (uPVC) Pipes for Non-Pressu...
→
IS 14182:1994Vinyl Asbestos Floor Tiles — Specification
→
IS 4984:2016High density polyethylene (HDPE) pipes for po...
→

Frequently Asked Questions4

What is the purpose of the Reversion Test (Part 4)?+
It assesses the level of internal stresses induced during manufacturing by measuring shrinkage after heating. Excessive reversion can indicate future dimensional instability.
Which part covers the impact strength test?+
IS 12235 (Part 9) covers the 'Determination of Impact Resistance by the Falling Weight Method', which simulates the pipe's ability to withstand blows during handling.
What is the difference between Type and Acceptance hydrostatic tests in Part 8?+
A Type Test is a long-duration (1 hour) test to validate a product's design. An Acceptance Test is a short-duration (e.g., 5 mins) quality control test performed on production batches.
Why is the impact test performed at 0°C?+
To test the material's performance in cold conditions, as thermoplastics tend to become more brittle at lower temperatures, making them more susceptible to impact damage.

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