QA / QC

Half-Cell Potential Survey

Non-destructive electrochemical mapping of reinforcement corrosion probability

Also calledhalf cell potentialhalf-cell potential testcorrosion potential surveyrebar corrosion mappingcopper sulphate electrode test
Related on InfraLens
CODES
Definition

A half-cell potential survey is a non-destructive durability test that maps the probability of active reinforcement corrosion by measuring the electrochemical potential between the embedded steel and a standard reference electrode (commonly copper/copper-sulphate) placed on the concrete surface, over a grid. More negative potentials indicate a higher probability of active corrosion; the readings are contoured to identify corrosion-risk zones, following the ASTM C876 framework widely used to support IS 456 durability assessment of existing structures.

Interpretation is probabilistic, not a direct corrosion-rate measurement, and is sensitive to concrete moisture, resistivity, cover and carbonation/chloride condition — so it is used together with cover survey, carbonation-depth, chloride/sulphate testing, resistivity and visual mapping in a condition assessment before deciding on repair extent. It is a key tool in distress investigation of corrosion-damaged RCC (spalling, rust staining, cracking) and in prioritising repair/cathodic-protection strategies.

Where used
  • Condition assessment of corrosion-distressed RCC
  • Mapping corrosion-risk zones before repair
  • Durability/residual-life investigation of old structures
  • Marine + de-icing/chloride-exposed structures
  • Prioritising repair + cathodic-protection strategy
Acceptance / threshold
Conducted + interpreted per the ASTM C876 framework as part of an IS 456-aligned durability assessment, combined with cover, carbonation, chloride + resistivity data; results are corrosion-probability zones, not a pass/fail of the structure alone.
Frequently asked
What does a half-cell potential test measure?
The electrochemical potential between embedded reinforcement and a surface reference electrode, mapped over a grid to indicate the probability (not rate) of active rebar corrosion in different zones.
Is half-cell potential a standalone test?
No. It gives corrosion probability and is affected by moisture, cover and resistivity, so it is interpreted alongside cover survey, carbonation depth, chloride content and resistivity in a full condition assessment.
Related terms