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IS 7322 : 1985specials for steel cylinder reinforced concrete pipes

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AWWA C208 · AWWA C300 · AWWA M9
CurrentSpecializedSpecificationWater Resources · Cement Matrix Products
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OverviewInternationalTablesFAQ4Related

IS 7322:1985 is the Indian Standard (BIS) for specials for steel cylinder reinforced concrete pipes. This standard specifies the requirements for materials, dimensions, fabrication, and testing of 'specials' or fittings for steel cylinder reinforced concrete pipes. These fittings include items like bends, tees, reducers, and branches used primarily in large-diameter water supply, irrigation, and sewerage pipelines.

specials for steel cylinder reinforced concrete pipes

Overview

Status
Current
Usage level
Specialized
Domain
Water Resources — Cement Matrix Products
Type
Specification
International equivalents
AWWA C208-17 · American Water Works Association (AWWA), USAAWWA C300-18 · American Water Works Association (AWWA), USAAWWA M9 · American Water Works Association (AWWA), USA
Typically used with
IS 3589IS 458IS 456IS 2062
Also on InfraLens for IS 7322
4Tables4FAQs
Practical Notes
! Ensure the pressure class and jointing system of the specials match those of the connecting pipes.
! Hydrostatic testing of each special is mandatory and crucial before installation to prevent catastrophic pipeline failures under pressure.
! Careful handling during transport and installation is essential to avoid damage to the concrete lining/coating and the steel components of the special.
Frequently referenced clauses
Cl. 4MaterialsCl. 5Design and DimensionsCl. 6FabricationCl. 9Hydrostatic TestCl. 10TolerancesCl. 11Marking
Pulled from IS 7322:1985. Browse the full clause & table index below in Tables & Referenced Sections.
steelconcretereinforced concrete

International Equivalents

Similar International Standards
AWWA C208-17American Water Works Association (AWWA), USA
HighCurrent
Dimensions for Fabricated Steel Water Pipe Fittings
Covers the fabrication and dimensions of the internal steel fittings (bends, tees, etc.) that form the core of the concrete-encased specials.
AWWA C300-18American Water Works Association (AWWA), USA
MediumCurrent
Reinforced Concrete Pressure Pipe, Steel-Cylinder Type
Defines the pipe standard for which the specials are made, with its design principles for materials, reinforcement, and pressure resistance being directly applicable to the specials.
AWWA M9American Water Works Association (AWWA), USA
HighCurrent
Manual of Water Supply Practices, M9: Concrete Pressure Pipe
A comprehensive manual providing detailed design, manufacturing, and installation guidance for concrete pressure pipes and their associated fittings (specials).
Key Differences
≠IS 7322 is a dedicated, self-contained standard for specials, whereas the AWWA system relies on a combination of standards (e.g., AWWA C208 for the steel core, AWWA C300 for design principles) and a detailed manual of practice (AWWA M9) for comprehensive guidance.
≠Material specifications in IS 7322 reference Indian Standards (e.g., IS 2062 for steel, IS 269 for cement), while AWWA standards reference American Society for Testing and Materials (ASTM) standards (e.g., ASTM A283 for steel, ASTM C150 for cement).
≠IS 7322 specifies a hydrostatic proof test pressure as a simple factor (1.5 times design pressure). AWWA standards (like C300 for pipes) use a performance-based test where the pressure induces a specific percentage (e.g., 75%) of the steel cylinder's minimum yield strength.
≠IS 7322 specifies a fixed list of pressure classes for specials (e.g., 6, 8, 10, 12 kgf/cm²), while AWWA fittings are typically custom-designed to the specific pressure and external load requirements of a project, offering greater design flexibility.
Key Similarities
≈The fundamental construction is identical, comprising a welded steel core (cylinder and fitting), joint rings, a cage of steel reinforcement, all encased in a monolithic placement of concrete.
≈Both standards cover the same primary types of fittings essential for pipeline layouts, including bends, tees, tapers (reducers), and bifurcations (wyes).
≈The joint design philosophy is the same, utilizing a steel bell and spigot ring with a confined rubber O-ring gasket to create a flexible, watertight seal compatible with the connecting pipes.
≈The composite design principle is a core similarity, where the steel cylinder resists internal pressure and ensures water-tightness, while the concrete and reinforcement provide structural rigidity, handle external loads, and protect the steel from corrosion.
Parameter Comparison
ParameterIS ValueInternationalSource
Minimum Concrete Cover over Reinforcement25 mm1 in. (25.4 mm)AWWA C300-18
Primary Steel for Cylinder/PlatesSteel conforming to IS: 2062Steel conforming to ASTM A1011 or ASTM A283/A285AWWA C300-18
Reinforcement Bar SteelMild steel to IS: 432 (Part 1) or HSD bars to IS: 1786Bars conforming to ASTM A615/A615M (Grade 40 or 60)AWWA C300-18
Hydrostatic Test Pressure (Proof)1.5 times the design pressurePressure causing circumferential stress not to exceed 75% of steel's minimum yield strength (for equivalent pipe)AWWA C300-18
Cement TypeOrdinary Portland Cement conforming to IS: 269Portland Cement conforming to ASTM C150 (Type I, II, etc.)AWWA C300-18
Laying Length Tolerance± 6 mm± 1/8 in. (3.2 mm) for fabricated steel fitting lengthAWWA C208-17
⚠ Verify details from original standards before use

Key Values0

No quick reference values available for this code yet.

Tables & Referenced Sections

Key Tables
Table 1 - Preferred Range of Dimensions for Bends
Table 2 - Preferred Range of Dimensions for Tees and Crosses
Table 3 - Dimensions for Reducers
Table 4 - Recommended Test Pressures
Key Clauses
Clause 4 - Materials
Clause 5 - Design and Dimensions
Clause 6 - Fabrication
Clause 9 - Hydrostatic Test
Clause 10 - Tolerances
Clause 11 - Marking

Related Resources on InfraLens

Cross-Referenced Codes
IS 3589:2020Electric Resistance Welded and Submerged Arc ...
→
IS 458:2003Precast Concrete Pipes (With and Without Rein...
→
IS 456:2000Plain and Reinforced Concrete - Code of Pract...
→
IS 2062:2011Hot Rolled Medium and High Tensile Structural...
→

Frequently Asked Questions4

What types of fittings does IS 7322 cover?+
It covers specials such as bends, tees, crosses, reducers, and outlets for steel cylinder reinforced concrete pipes.
What is the primary test required for these specials?+
The primary test is the hydrostatic proof test (Clause 9) to ensure the special can withstand its design internal pressure without leakage or failure.
Does this standard cover the pipes themselves?+
No, this standard is exclusively for the 'specials' (fittings). The corresponding pipes are typically covered by other standards like IS 3589 (for steel pipes, which form the cylinder) and IS 458 (for general precast concrete pipes).
What materials are specified for the steel components?+
The steel cylinder, plates, and flanges should generally conform to relevant IS codes like IS 2062 for structural steel.

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