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IS 7280 : 1974Filler Rods and Wires for Gas Welding of Steel

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AWS A5.2/A5.2M · EN 12536 · JIS Z 3201
CurrentSpecializedSpecificationMaterials Science · Steel and Reinforcement
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OverviewValues6InternationalTablesFAQ4Related

IS 7280:1974 is the Indian Standard (BIS) for filler rods and wires for gas welding of steel. This standard specifies the requirements for seven grades of steel filler rods and wires intended for gas welding processes, primarily oxy-acetylene welding. It covers the classification, chemical composition, mechanical properties, dimensions, tolerances, and marking for these consumables.

Specifies requirements for filler rods and wires used for gas welding of steel.

Overview

Status
Current
Usage level
Specialized
Domain
Materials Science — Steel and Reinforcement
Type
Specification
International equivalents
AWS A5.2/A5.2M:2018 · American Welding Society (AWS), USAEN 12536:2000 · European Committee for Standardization (CEN), EuropeJIS Z 3201:2016 · Japanese Industrial Standards Committee (JISC), Japan
Typically used with
IS 228IS 1608IS 1387
Also on InfraLens for IS 7280
6Key values2Tables4FAQs
Practical Notes
! This standard is specific to gas welding (oxy-acetylene), which is a less common process in modern heavy fabrication. For arc welding processes like TIG/MIG, refer to other relevant IS codes (e.g., IS 6419).
! The selection of the filler rod grade (e.g., S-G1, S-G2) is critical and should match the properties of the base steel being welded to ensure weld integrity.
! The standard is quite old (1974), though reaffirmed. Always check for the latest version and ensure it is suitable for the project's specific material and quality requirements, which may reference newer global standards like AWS.
Frequently referenced clauses
Cl. 3ClassificationCl. 4Chemical CompositionCl. 5Mechanical PropertiesCl. 6Size and FinishCl. 8Marking
Pulled from IS 7280:1974. Browse the full clause & table index below in Tables & Referenced Sections.
steelfiller metalwelding consumablesgas welding

International Equivalents

Similar International Standards
AWS A5.2/A5.2M:2018American Welding Society (AWS), USA
HighCurrent
Specification for Carbon and Low-Alloy Steel Rods for Oxyfuel Gas Welding
Specifies requirements for carbon and low-alloy steel filler rods for oxyfuel gas welding.
EN 12536:2000European Committee for Standardization (CEN), Europe
HighCurrent
Welding consumables - Rods for gas welding of non-alloy and creep-resisting steels - Classification
Covers filler rods for gas welding of non-alloy steels, with a slightly broader scope including creep-resisting steels.
JIS Z 3201:2016Japanese Industrial Standards Committee (JISC), Japan
HighCurrent
Welding rods for mild steel, high tensile strength steel and low temperature service steel for gas welding
Covers gas welding rods for various steels, including mild and high-tensile strength types similar to IS 7280.
BS 1453:1972British Standards Institution (BSI), UK
MediumWithdrawn
Specification for filler materials for gas welding
Historical equivalent from a similar era, specified requirements for gas welding filler materials.
Key Differences
≠IS 7280 uses a classification system of four Grades (I, II, III, IV) based on ranges of ultimate tensile strength. In contrast, AWS A5.2 uses 'R' designations (e.g., R45, R60) indicating the minimum tensile strength in ksi.
≠The chemical composition limits, while controlling the same elements (C, Mn, Si, S, P), differ in their specific maximum values. For instance, the lowest strength grade in AWS A5.2 (R45) has a lower maximum carbon limit (0.08%) than IS 7280 Grade I (0.10%).
≠IS 7280:1974 is a significantly older standard (reaffirmed in 2003) compared to its more modern international counterparts like AWS A5.2:2018, which reflect more recent metallurgical and manufacturing practices.
≠The scope of EN 12536 and JIS Z 3201 is broader than IS 7280, as they explicitly include classifications for creep-resisting steels (EN) and low-temperature service steels (JIS), which are not covered in the Indian standard.
Key Similarities
≈All standards have the same fundamental purpose: to specify requirements for bare steel filler rods used in oxy-fuel gas welding processes.
≈The core chemical elements controlled to ensure weld quality and performance are identical across the standards: Carbon, Manganese, Silicon, Sulfur, and Phosphorus.
≈All standards mandate mechanical testing of an all-weld-metal test specimen, primarily through a tensile test, to verify the strength properties and classify the filler rod.
≈All standards include requirements for the physical condition of the rods, specifying standard sizes (diameters), lengths, and a clean, smooth finish free from contaminants like rust, scale, or grease.
Parameter Comparison
ParameterIS ValueInternationalSource
Classification (Lowest Strength)Grade IR45AWS A5.2
Tensile Strength (Lowest Strength Grade)330 - 410 MPa310 MPa (45 ksi) minimumAWS A5.2
Carbon (C) Content (Lowest Strength Grade)0.10% max0.08% maxAWS A5.2
Manganese (Mn) Content (Lowest Strength Grade)0.50% max0.50% maxAWS A5.2
Classification (Higher Strength)Grade IIIR60AWS A5.2
Tensile Strength (Higher Strength Grade)440 - 520 MPa415 MPa (60 ksi) minimumAWS A5.2
Silicon (Si) Content (Higher Strength Grade)0.10% max (Grade III)0.25% max (R60)AWS A5.2
Rod IdentificationStamped with 'IS 7280' and grade number at one end.Flag tag at one end with classification, or stamped with 'R' and number (e.g., R60).AWS A5.2
⚠ Verify details from original standards before use

Key Values6

Quick Reference Values
Tensile Strength (S-G2 Grade)440-520 N/mm²
Minimum Elongation (S-G2 Grade)22%
Standard Rod Length500 mm or 1000 mm
Standard Diameter Range1.6 mm to 6.3 mm
Maximum Carbon Content (S-G1 Grade)0.10 %
Maximum Sulphur Content (All Grades)0.040 %

Tables & Referenced Sections

Key Tables
Table 1 - Chemical Composition of Filler Rods and Wires
Table 2 - Mechanical Properties of All-Weld-Metal
Key Clauses
Clause 3 - Classification
Clause 4 - Chemical Composition
Clause 5 - Mechanical Properties
Clause 6 - Size and Finish
Clause 8 - Marking

Related Resources on InfraLens

Cross-Referenced Codes
IS 228:2018Methods for Chemical Analysis of Steels
→
IS 1608:2005Mechanical Testing of Metals - Tensile Testin...
→
IS 1387:1993General Requirements for Supply of Metallic M...
→

Frequently Asked Questions4

What is the difference between S-G1 and S-G2 grades?+
S-G1 is for general purpose welding of mild steel, while S-G2 provides a weld with higher tensile strength due to slightly different chemical composition (Table 1 and Table 2).
What are the standard lengths supplied for these rods?+
The filler rods are typically supplied in straight lengths of 500 mm or 1000 mm as per Clause 6.2.
What mechanical tests are required for the weld metal?+
The all-weld-metal must be tested for tensile strength and elongation as specified in Table 2. An impact test is also required for certain grades.
Is this code applicable for TIG or MIG welding?+
No, this standard is explicitly for gas welding filler rods. For TIG/MIG welding of steel, refer to standards like IS 6419 or IS 6560.

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