InfraLensInfraLens
IS CodesIRCToolsSORHandbookQA/QCPMCFormatsCPHEEOMapsProjectsDCRRulesAbout Join Channel
Join
IS CodesIRCToolsSORHandbookQA/QCPMCFormatsCPHEEOMapsProjectsDCRDesign RulesBIMAbout Join WhatsApp Channel
InfraLensInfraLens
IS CodesIRCToolsSORHandbookQA/QCPMCFormatsCPHEEOMapsProjectsDCRRulesAbout Join Channel
Join
IS CodesIRCToolsSORHandbookQA/QCPMCFormatsCPHEEOMapsProjectsDCRDesign RulesBIMAbout Join WhatsApp Channel

IS 4456 (Part 2) : 2000Methods of test for chemical resistant mortars, Part II: Sulphur type

PDFGoogleCompareBIS Portal
Link points to Internet Archive / others. Not hosted by InfraLens. Details
ASTM C579 · ASTM C580 · ASTM C413
CurrentSpecializedTesting MethodMaterials Science · Flooring, Wall Finishing and Roofing
PDFGoogleCompareBIS Portal
Link points to Internet Archive / others. Not hosted by InfraLens. Details
OverviewValues5InternationalTablesFAQ3Related

IS 4456:2000 (Part 2) is the Indian Standard (BIS) for methods of test for chemical resistant mortars, part ii: sulphur type. This standard prescribes the methods of test for sulphur-type chemical resistant mortars. It provides standard procedures for determining key mechanical and physical properties such as tensile strength, compressive strength, flexural strength, and moisture absorption, ensuring the mortar can withstand aggressive industrial and chemical environments.

Methods of test for chemical resistant mortars, Part II: Sulphur type

Overview

Status
Current
Usage level
Specialized
Domain
Materials Science — Flooring, Wall Finishing and Roofing
Type
Testing Method
International equivalents
ASTM C579-18 · ASTM International, USAASTM C580-18 · ASTM International, USAASTM C413-21 · ASTM International, USAASTM C307-21 · ASTM International, USA
Typically used with
IS 4442IS 269IS 516
Also on InfraLens for IS 4456
5Key values3FAQs
Practical Notes
! Sulphur mortars must be heated carefully and evenly; overheating causes the sulphur to become highly viscous and difficult to pour, while underheating results in incomplete mixing.
! Ensure moulds are pre-heated slightly to prevent sudden thermal shock and premature setting of the poured sulphur mortar.
! Moisture must be completely avoided during the melting process to prevent the formation of steam pockets and weak joints.
Frequently referenced clauses
Cl. 4Preparation of Test SpecimensCl. 5Determination of Tensile StrengthCl. 6Determination of Compressive StrengthCl. 7Determination of Flexural StrengthCl. 8Determination of Moisture Absorption
Pulled from IS 4456:2000. Browse the full clause & table index below in Tables & Referenced Sections.
sulphur mortarchemical resistant mortaracid proofing

International Equivalents

Similar International Standards
ASTM C579-18ASTM International, USA
HighCurrent
Standard Test Methods for Compressive Strength of Chemical-Resistant Mortars, Grouts, Monolithic Surfacings, and Polymer Concretes
Directly corresponds to the compressive strength test method within IS 4456.
ASTM C580-18ASTM International, USA
HighCurrent
Standard Test Method for Flexural Strength and Modulus of Elasticity of Chemical-Resistant Mortars, Grouts, Monolithic Surfacings, and Polymer Concretes
Directly corresponds to the flexural strength (transverse) test method within IS 4456.
ASTM C413-21ASTM International, USA
HighCurrent
Standard Test Method for Absorption of Chemical-Resistant Mortars, Grouts, Monolithic Surfacings, and Polymer Concretes
Covers the same property (water absorption) as specified in IS 4456, albeit with a different specimen geometry.
ASTM C307-21ASTM International, USA
HighCurrent
Standard Test Method for Tensile Strength of Chemical-Resistant Mortar, Grouts, and Monolithic Surfacings
Provides the method for determining tensile strength, a key mechanical property also covered in IS 4456.
Key Differences
≠The Indian standard IS 4456 is a comprehensive document that combines multiple test methods (compressive, flexural, tensile, absorption, etc.) into one standard. In contrast, ASTM standards are disaggregated, with each test method having its own dedicated standard number (e.g., C579 for compressive, C580 for flexural).
≠The standard laboratory curing temperature specified in IS 4456 is 27 ± 2°C, which is typical for tropical climates, whereas the ASTM standards specify 23 ± 2.2°C (73.4 ± 4°F), reflecting North American laboratory conditions.
≠There is a significant difference in the specified loading rate for the compressive strength test. IS 4456 mandates a rate of approximately 1.5 N/mm²/s, while ASTM C579 specifies a rate of 41 ± 3.4 MPa/min (approximately 0.68 N/mm²/s), making the Indian standard's test more than twice as fast.
≠For the water absorption test, IS 4456 specifies a disc-shaped specimen (50 mm diameter x 12 mm thick), while ASTM C413 uses a 1-inch (25.4 mm) cube or pieces from a broken flexural specimen.
Key Similarities
≈Both IS 4456 and the equivalent ASTM standards are intended for testing the physical and mechanical properties of two-component chemical-resistant mortars, including silicate and various resin types (epoxy, furan, polyester, vinyl ester).
≈The fundamental principles and procedures for conducting the key mechanical tests, such as applying a uniaxial load to a cube for compressive strength and three-point loading on a prism for flexural strength, are identical.
≈The specimen geometry for primary strength tests is virtually identical. Both standards use a ~25 mm cube for compressive strength and a ~25 x 25 x 150 mm prism/bar for flexural strength, ensuring comparable stress distribution.
≈Both standards require a standard curing period of 7 days after specimen preparation before conducting most mechanical tests to allow the mortar to achieve a consistent level of initial strength.
Parameter Comparison
ParameterIS ValueInternationalSource
Compressive Strength Specimen25 mm cube1 in. (25.4 mm) cubeASTM C579-18
Flexural Strength Specimen25 x 25 x 150 mm prism1 x 1 x 6 in. (25.4 x 25.4 x 152.4 mm) barASTM C580-18
Standard Curing Temperature27 ± 2°C23 ± 2.2°C (73.4 ± 4°F)ASTM C579-18
Standard Curing Duration7 days7 daysASTM C579-18
Compressive Loading RateApprox. 1.5 N/mm²/s41 ± 3.4 MPa/min (Approx. 0.68 N/mm²/s)ASTM C579-18
Tensile Strength SpecimenBriquette as per IS 269Figure-8 'dog-bone' briquetteASTM C307-21
Water Absorption Specimen50 mm diameter x 12 mm thick disc1 in. (25.4 mm) cubeASTM C413-21
⚠ Verify details from original standards before use

Key Values5

Quick Reference Values
test conditioning temperature27 ± 2°C
test conditioning humidity65 ± 5%
compressive test specimen size50 mm cubes
melting temperature limitNot to exceed 160°C (to prevent thickening)
loading rate compression14 N/mm²/min
Key Formulas
Compressive Strength = P / A (where P is maximum load, A is cross-sectional area)
Flexural Strength = 3PL / (2bd²) (where P is load, L is span, b is width, d is depth)

Tables & Referenced Sections

Key Tables
No tables data
Key Clauses
Clause 4 - Preparation of Test Specimens
Clause 5 - Determination of Tensile Strength
Clause 6 - Determination of Compressive Strength
Clause 7 - Determination of Flexural Strength
Clause 8 - Determination of Moisture Absorption

Related Resources on InfraLens

Cross-Referenced Codes
IS 4442:1980Code of practice for the use of sulphur-type ...
→
IS 269:2015Ordinary Portland Cement - Specification
→
IS 516:2021Methods of Tests for Strength of Concrete - P...
→

Frequently Asked Questions3

What is the primary application of sulphur type chemical resistant mortars?+
They are primarily used as jointing material for acid-resistant bricks and tiles in industrial floors, chemical tanks, and drains.
How are test specimens for sulphur mortar prepared?+
The solid mortar is melted in a dry heating pan with continuous stirring until uniform, then poured hot into standardized, slightly pre-heated moulds.
At what temperature should the specimens be conditioned before testing?+
Specimens should be cooled and conditioned at standard room temperature, typically 27 ± 2°C, for a specified period (usually 48 hours) before testing.

QA/QC Inspection Templates

📋
QA/QC templates coming soon for this code.
Browse all 300 templates →