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IS 3004 : 1979plug cocks for water supply purposes

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BS EN 1213 · AWWA C800 · AS/NZS 3718
CurrentRareSpecificationBIMMEP · Sanitary Appliances and Water Fittings
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OverviewValues4InternationalTablesFAQ3Related

IS 3004:1979 is the Indian Standard (BIS) for plug cocks for water supply purposes. This standard specifies the requirements for materials, dimensions, manufacture, workmanship, and testing of plug cocks used for water supply purposes.

plug cocks for water supply purposes

Overview

Status
Current
Usage level
Rare
Domain
MEP — Sanitary Appliances and Water Fittings
Type
Specification
International equivalents
BS EN 1213:2016 · BSI (British Standards Institution) / CEN (European Committee for Standardization), UK/EuropeAWWA C800-17 · AWWA (American Water Works Association), USAAS/NZS 3718:2005 · Standards Australia / Standards New Zealand
Typically used with
IS 318IS 554IS 1264
Also on InfraLens for IS 3004
4Key values2Tables3FAQs

BIM-relevant code. See the BIM Hub for ISO 19650, IFC, and LOD/LOIN frameworks used alongside it.

Practical Notes
! Plug cocks are largely obsolete in modern internal plumbing, having been replaced by quarter-turn ball valves.
! When using or replacing existing plug cocks, ensure the mating surfaces of the plug and body are accurately lapped to prevent leakage.
! Threads should conform to IS 554 for proper sealing with standard pipe fittings.
Frequently referenced clauses
Cl. 3MaterialsCl. 4Manufacture and WorkmanshipCl. 5Nominal Sizes and DimensionsCl. 7Hydraulic TestingCl. 8Marking
Pulled from IS 3004:1979. Browse the full clause & table index below in Tables & Referenced Sections.
brassbronzegunmetal

International Equivalents

Similar International Standards
BS EN 1213:2016BSI (British Standards Institution) / CEN (European Committee for Standardization), UK/Europe
HighCurrent
Building valves - Copper alloy stopvalves for potable water supply in buildings - Tests and requirements
Covers copper alloy stopvalves for potable water, functionally equivalent to plug/stop cocks in many applications.
AWWA C800-17AWWA (American Water Works Association), USA
HighCurrent
Underground Service Line Valves and Fittings
Specifies corporation stops and curb stops, which are often plug-style valves used for water service lines.
BS 2580:1979BSI (British Standards Institution), UK
HighWithdrawn
Specification for underground plug cocks for cold water services
Directly specified underground plug cocks, making it a very close, albeit historical, equivalent.
AS/NZS 3718:2005Standards Australia / Standards New Zealand
MediumCurrent
Water supply - Tap ware
Covers a wide range of tapware including stopcocks, focusing on performance, materials, and water efficiency (WELS).
Key Differences
≠Material Regulations: Modern international standards like BS EN 1213 are extremely strict on lead (Pb) content and mandate dezincification-resistant (DZR) copper alloys for parts in contact with potable water. IS 3004:1979 and its contemporaries permit traditional alloys like leaded-tin bronze with higher lead content.
≠Performance & Endurance Testing: European standards (EN 1213) specify detailed mechanical endurance tests (e.g., thousands of open/close cycles) and acoustic performance testing (noise generation). The older IS code lacks this level of rigorous long-term performance validation.
≠Hygienic Requirements: International standards for potable water have evolved to include specific tests for the non-metallic components' effect on water quality (e.g., taste, odour, microbial growth). Such specific hygienic requirements are not detailed in IS 3004:1979.
≠Scope Specificity: While IS 3004 covers plug cocks broadly, international standards are often more specialized. For example, AWWA C800 focuses specifically on underground service line valves, while EN 1213 focuses on in-building stopvalves, each with tailored requirements.
Key Similarities
≈Primary Material: The predominant use of copper alloys (bronze and brass) as the main body material is a common thread across all standards, valued for its corrosion resistance, strength, and castability.
≈Fundamental Purpose: All standards define requirements for a valve intended to reliably start, stop, or regulate water flow in a supply system, ensuring a durable and leak-proof shut-off.
≈Hydrostatic Testing: A core requirement in both the IS code and its international counterparts is hydrostatic pressure testing of the valve body and seat to ensure integrity and prevent leaks under operational pressure.
≈Dimensional Standardization: All standards specify nominal sizes and end connection details (e.g., threaded ends like BSP for IS/BS or NPT for AWWA) to ensure interoperability and correct installation with pipes and fittings.
Parameter Comparison
ParameterIS ValueInternationalSource
Material (Body)Leaded-Tin Bronze (e.g., LTB2 of IS 318) or Brass Rod (IS 319)Dezincification Resistant (DZR) copper alloy (e.g., CW602N)BS EN 1213:2016
Hydrostatic Body Test Pressure1.5 MPa (for a Class 1 valve)1.5 x PN (e.g., 1.5 MPa or 15 bar for a PN10 valve)BS EN 1213:2016
Hydrostatic Seat Test Pressure1.0 MPa (for a Class 1 valve)1.1 x PN (e.g., 1.1 MPa or 11 bar for a PN10 valve)BS EN 1213:2016
Endurance TestNot explicitly defined in the same manner.2,500 open/close cycles for a stopvalve.BS EN 1213:2016
Maximum Working TemperatureIntended for cold water (no max temperature specified)65 °CBS EN 1213:2016
Thread Type (Common)Pipe threads conforming to IS 554 (BSP)Service line threads conforming to ASME B1.20.1 (NPT)AWWA C800-17
Marking RequirementsManufacturer's name/mark, nominal size, IS mark.Manufacturer, PN, DN, body material, flow direction arrow, DVGW/WRAS approval mark.BS EN 1213:2016
⚠ Verify details from original standards before use

Key Values4

Quick Reference Values
Hydraulic test pressure1.5 MPa (15 kgf/cm²)
Standard nominal sizes15, 20, 25, 32, 40, and 50 mm
Operating temperature limitUsually up to 65°C for standard water supply
Minimum thread length (15mm size)11 mm

Tables & Referenced Sections

Key Tables
Table 1 - Materials for Component Parts
Table 2 - Dimensions of Plug Cocks
Key Clauses
Clause 3 - Materials
Clause 4 - Manufacture and Workmanship
Clause 5 - Nominal Sizes and Dimensions
Clause 7 - Hydraulic Testing
Clause 8 - Marking

Related Resources on InfraLens

Cross-Referenced Codes
IS 318:2003Leaded Tin Bronze Ingots and Castings
→
IS 554:1999Pipe Threads Where Pressure-Tight Joints Are ...
→
IS 1264:2019Safety Matches
→

Frequently Asked Questions3

What materials are acceptable for manufacturing the body of plug cocks?+
The body and plug are typically manufactured from leaded tin bronze (gunmetal) or brass as per the material specifications in Table 1.
What is the standard testing procedure for these cocks?+
Every plug cock must be subjected to a hydraulic test pressure of 1.5 MPa without showing any signs of leakage or sweating.
Can plug cocks be used for throttling water flow?+
While they can restrict flow, they are primarily designed for fully open or fully closed isolation purposes.

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