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IS 1580 : 1991bituminous compound for water-proofing and caulking purposes

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Link points to Internet Archive / others. Not hosted by InfraLens. Details
ASTM D449 · ASTM D312 · BS EN 14188-1
CurrentSpecializedSpecificationMaterials Science · Waterproofing and Damp-Proofing
PDFGoogleCompareBIS Portal
Link points to Internet Archive / others. Not hosted by InfraLens. Details
OverviewValues4InternationalTablesFAQ3Related

IS 1580:1991 is the Indian Standard (BIS) for bituminous compound for water-proofing and caulking purposes. This standard lays down the specification, requirements, and testing methods for bituminous compounds specifically designed for waterproofing roofs, damp-proofing basements, and caulking joints in buildings. It ensures the material possesses adequate elasticity, adhesion, and thermal stability to prevent water ingress over time.

bituminous compound for water-proofing and caulking purposes

Overview

Status
Current
Usage level
Specialized
Domain
Materials Science — Waterproofing and Damp-Proofing
Type
Specification
Amendments
Reaffirmed in 2021
International equivalents
ASTM D449-23 · ASTM International, USAASTM D312-21 · ASTM International, USABS EN 14188-1:2004 · BSI / CEN, UK / EuropeASTM D6690-23a · ASTM International, USA
Typically used with
IS 73IS 1202IS 1203IS 1205IS 1209
Also on InfraLens for IS 1580
4Key values1Tables3FAQs
Practical Notes
! Ensure the application surface (substrate) is thoroughly clean, dry, and free of loose dust, oil, and grease before applying the compound.
! For hot-applied compounds, avoid localized overheating which can degrade the bitumen's structural properties.
! A compatible bituminous primer should ideally be used on concrete or masonry substrates to ensure optimal adhesion.
Frequently referenced clauses
Cl. 3Composition and CharacteristicsCl. 4Physical RequirementsCl. 5Packing and MarkingCl. 6Sampling and Criteria for Conformity
Pulled from IS 1580:1991. Browse the full clause & table index below in Tables & Referenced Sections.
Updates & Amendments1 amendment
2021Reaffirmed in 2021
Consolidated list per BIS. For the text of each amendment, refer to the BIS portal link above.
bitumenbituminous compoundwaterproofing agentcaulking materialsealant

International Equivalents

Similar International Standards
ASTM D449-23ASTM International, USA
HighCurrent
Standard Specification for Asphalt Used in Dampproofing and Waterproofing
Specifies types of hot-applied asphalt for waterproofing and dampproofing, aligning with IS 1580's primary purpose.
ASTM D312-21ASTM International, USA
MediumCurrent
Standard Specification for Asphalt Used in Roofing
Covers hot-applied asphalt for built-up roofing systems, a key application area also covered by IS 1580.
BS EN 14188-1:2004BSI / CEN, UK / Europe
MediumCurrent
Joint fillers and sealants - Part 1: Specifications for hot applied sealants
Focuses on hot-applied joint sealants, which is functionally equivalent to IS 1580's Type 3 (Caulking Grade).
ASTM D6690-23aASTM International, USA
MediumCurrent
Standard Specification for Joint and Crack Sealants, Hot-Applied, for Concrete and Asphalt Pavements
Details requirements for hot-applied pavement joint sealants, analogous to the caulking application in IS 1580.
Key Differences
≠IS 1580 classifies materials into three generic types (Normal, Special, Caulking), whereas standards like ASTM D449 and D312 classify types based on specific application areas (e.g., below-grade vs. above-grade, or roof slope).
≠Modern international sealant standards (e.g., ASTM D6690, BS EN 14188-1) include performance tests like bond strength, resilience, and flow resistance, which are not specified for the 'Caulking Grade' in the older IS 1580.
≠IS 1580 specifies a ductility test at 27°C, reflecting Indian climatic conditions. Most ASTM standards specify ductility testing at 25°C.
≠Ductility requirements are vastly different; for example, IS 1580 Type 1 requires a minimum of 3 cm, while the comparable ASTM D449 Type I requires a minimum of 30 cm, indicating a significant difference in material elasticity expectations.
≠IS 1580 is prescriptive, specifying only trichloroethylene for solubility tests. ASTM D449, while also old, acknowledges alternatives like toluene (with different acceptance criteria), reflecting a slight move toward flexibility.
Key Similarities
≈All standards are fundamentally for hot-applied bituminous or asphaltic compounds intended for waterproofing, sealing, or roofing.
≈The core classification of material grades in both IS 1580 and its ASTM equivalents relies on the same fundamental physical properties: Softening Point and Penetration.
≈Basic quality and safety control tests, such as Flash Point (for heating safety) and Loss on Heating (for material stability at application temperature), are common requirements across all standards.
≈All standards cover materials that are solid or semi-solid at ambient temperature and require heating to a fluid state for application.
Parameter Comparison
ParameterIS ValueInternationalSource
Softening Point (Normal/General Grade)50 to 60 °C (Type 1)43 to 60 °C (Type I)ASTM D449-23
Penetration @ 25°C (Normal/General Grade)40 to 60 (Type 1)50 to 100 (Type I)ASTM D449-23
Ductility (Normal/General Grade)Min 3 cm at 27 °C (Type 1)Min 30 cm at 25 °C (Type I)ASTM D449-23
Softening Point (Caulking/Hard Grade)85 to 100 °C (Type 3)82 to 93 °C (Type III)ASTM D449-23
Penetration @ 25°C (Caulking/Hard Grade)15 to 25 (Type 3)15 to 35 (Type III)ASTM D449-23
Flash PointMin 200 °CMin 225 °C (437 °F)ASTM D449-23
Loss on Heating (5h @ 163°C)Max 1.0 %Max 1.0 %ASTM D449-23
Solubility in TrichloroethyleneMin 99.0 % (Type 1 & 2)Min 99 %ASTM D449-23
⚠ Verify details from original standards before use

Key Values4

Quick Reference Values
Specific gravity at 27°C1.00 to 1.30
Water content (Max)0.5% by mass
Softening point (Min)85°C (Ring and Ball method)
Penetration at 25°CWithin grade-specific limits (typically 20-50 dmm)

Tables & Referenced Sections

Key Tables
Table 1 - Physical Requirements of Bituminous Compound for Caulking and Waterproofing
Key Clauses
Clause 3 - Composition and Characteristics
Clause 4 - Physical Requirements
Clause 5 - Packing and Marking
Clause 6 - Sampling and Criteria for Conformity

Related Resources on InfraLens

Cross-Referenced Codes
IS 73:2013Paving Bitumen - Specification
→
IS 1202:1978Methods for testing tar and bitumen: Determin...
→
IS 1203:1978Methods for testing tar and bitumen: Determin...
→
IS 1205:1978Methods for testing tar and bitumen: Determin...
→
IS 1209:2018Methods for Testing Tar and Bituminous Materi...
→

Frequently Asked Questions3

What surfaces can this bituminous compound be applied to?+
It is primarily applied to concrete, masonry, and metal surfaces meant for roofs, foundation walls, and structural joints.
Can this compound be used for high-pressure underwater joints?+
No, it is generally intended for waterproofing and caulking in atmospheric conditions and basements; high hydrostatic pressure applications typically require specialized waterstops.
How is the compound tested for consistency and temperature resistance?+
Tests such as Penetration (IS 1203) measure consistency, and Softening Point (IS 1205) measures temperature resistance.

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