STEEL

Yield Strength (fy)

Stress at which steel begins permanent deformation. Common Indian rebar grades: Fe415, Fe500, Fe550, Fe550D.

Also calledfyyield strengthyield stressfe415fe500
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Definition

Yield strength (fy) is the stress at which a material transitions from elastic (recoverable) to plastic (permanent) deformation. For steel, yield strength is the most-quoted material property and the primary design parameter. For Indian structural steel and reinforcement, yield strength values are: Fe-410 (250 MPa), Fe-490 (330 MPa), Fe-540 (380 MPa), Fe-590 (460 MPa) for hot-rolled structural sections per IS 2062:2011. For reinforcement bars per IS 1786:2008: Fe-415 (415 MPa), Fe-500 (500 MPa), Fe-500D (500 MPa ductile), Fe-550 (550 MPa), Fe-550D, Fe-600 (600 MPa).

Yield strength is determined by tensile testing per IS 1608:2018 — a specimen is loaded in tension while strain is recorded; the yield point is identified by either a sharp upper-yield-lower-yield discontinuity (mild steel) or by the 0.2% offset method (HYSD bars, cold-formed steel). For HYSD reinforcement bars, the rounded stress-strain curve does not show a sharp yield point, so the 0.2% proof stress is taken as the conventional yield strength. Modulus of elasticity E = 2 × 10⁵ MPa is universal for all steel grades and is independent of yield strength.

In limit-state design per IS 800:2007 Cl. 5.4.1 + IS 456:2000 Cl. 38.1: design strength = fy / γm, where γm = 1.10 (steel for tension and bending) or 1.25 (steel ultimate strength). For Fe-500 reinforcement, design strength = 500/1.15 = 435 MPa; for Fe-410 structural steel, design strength = 250/1.10 = 227 MPa. Higher yield strength reduces required cross-sectional area for the same design force, lowering steel weight. However, higher yield strength does NOT improve stiffness (E is the same), so deflection-governed designs benefit from higher yield only marginally. Higher fy also means tighter control on cracking and slenderness — higher-strength steel is more sensitive to local instability and brittleness.

Typical values
Mild steel (older spec)fy = 250 MPa
Fe-410 / E-250 structuralfy = 250 MPa
Fe-500 reinforcement barfy = 500 MPa
Fe-550D ductile reinforcementfy = 550 MPa, elongation ≥ 18%
Fe-490 / E-330 high-strength structuralfy = 330 MPa
Modulus E (universal for steel)2 × 10⁵ MPa
Where used
  • All RCC reinforcement design per IS 456:2000
  • All structural steel design per IS 800:2007
  • Pre-stressed concrete passive reinforcement per IS 1343:2012
  • Bridge design per IRC 24:2010 (steel) and IRC 112:2020 (RCC)
  • Material acceptance testing per IS 1608 + IS 2062 / IS 1786 specifications
Acceptance / threshold
Per IS 1608:2018: tensile test on representative samples with yield strength reported via sharp yield-point identification (mild steel) or 0.2% offset method (HYSD). For consignment acceptance: 1 sample per 50 t per diameter per heat number minimum.
Site example
Site reality: a Vadodara industrial project's TMT bar consignment was tested and reported fy = 478 MPa average (specified Fe-500 = 500 MPa min). The supplier argued 'within 5%' was acceptable. The structural engineer correctly rejected per IS 1786 — fy must equal or exceed specified, no negative tolerance allowed. Replacement consignment was tested to fy = 522 MPa average, fully compliant. Always insist on the lower-bound limit; 'close enough' is not the standard.
Frequently asked
What is yield strength?
Yield strength (fy) is the stress at which a material transitions from elastic to plastic deformation — the design strength used in IS 456 and IS 800 limit-state methods. For Fe-500 rebar, fy = 500 MPa min; for Fe-410 structural steel, fy = 250 MPa. Modulus of elasticity E = 2 × 10⁵ MPa is universal for all steel grades and is independent of yield strength.
How is yield strength measured?
Per IS 1608:2018 tensile test: a steel specimen is loaded in tension while strain is recorded. For mild steel, the upper-yield-lower-yield point is the yield strength. For HYSD bars (rounded stress-strain curve, no sharp yield point), the 0.2% offset method is used — yield is the stress corresponding to 0.2% permanent strain after unloading. Specified fy is the lower bound; actual values can exceed but cannot be below.
What is the difference between yield and ultimate strength?
Yield strength (fy) is where steel begins permanent deformation. Ultimate tensile strength (fu) is the maximum stress before fracture. For Fe-500 rebar: fy = 500 MPa, fu = 545-600 MPa, ratio fu/fy = 1.09-1.20. For Fe-410 structural steel: fy = 250 MPa, fu = 410 MPa, ratio = 1.64. The fu/fy ratio determines ductility — IS 1786 Fe-500D requires fu/fy ≥ 1.10 for ductile failure under seismic loading.
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