MATERIALS

Portland Slag Cement (PSC)

Cement blended with blast furnace slag

Also calledpscportland slag cementslag cementggbs cement
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Definition

Portland Slag Cement (PSC) is hydraulic cement made by grinding Ordinary Portland Cement (OPC) clinker with 25-70% Ground Granulated Blast-furnace Slag (GGBS) — a by-product of iron production. The Indian Standard IS 455:2015 governs PSC specifications. GGBS is a latent hydraulic material — it has cementitious properties but reacts only when activated by the alkalinity of OPC clinker. The combined product has properties intermediate between pure OPC and pure GGBS, with the proportion of slag adjustable to match application needs.

Indian PSC manufacturers: Ultratech (in select grades), ACC, Ambuja, Tata Steel (especially), JSW, Shree Cement. The market is smaller than PPC because GGBS supply is limited to regions near steel plants; coastal western India (Visakhapatnam, Mumbai, Goa) and eastern India (Kolkata, Bhilai) have significant PSC use. PSC's principal advantages: (a) Better resistance to chloride and sulphate attack — GGBS particles are denser and create a less-permeable concrete microstructure; (b) Lower heat of hydration — useful for mass concrete in dams and large rafts; (c) Better long-term strength gain — PSC at 56 days can exceed OPC at 28 days; (d) Reduced embodied carbon — slag replacement saves 30-50% CO2 vs pure OPC.

Drawbacks: (a) Slower early strength — 7-day strength is typically 50-55% of 28-day (similar to PPC); (b) Longer curing required — minimum 10 days per IS 456 Cl. 13.5 vs 7 for OPC; (c) Limited regional availability; (d) Slightly more sensitive to admixture compatibility — PSC + PCE superplasticisers require trial mixes for optimal compatibility. Like PPC, PSC must be used with extended curing in hot weather or aggressive environments. Modern Indian mass-concrete construction increasingly uses PSC for dams and major bridges (Bandra-Worli Sea Link, Mumbai Trans-Harbour Link) where the durability advantages over OPC justify the longer construction cycle.

Typical values
GGBS content25-70% by mass
PSC 28-day strength33-50 MPa (specified ≥ 33 MPa)
PSC 7-day strength50-55% of 28-day
PSC 56-day strength120-140% of 28-day (significant late gain)
Heat of hydration30-50% lower than OPC
Sulphate resistanceExcellent (better than OPC)
Where used
  • Mass concrete — dams, large rafts, foundation slabs
  • Marine structures — bridges, sea-walls, port infrastructure
  • Sulphate-bearing groundwater applications
  • Industrial structures with chemical exposure
  • Sustainable construction — lower embodied CO2
Acceptance / threshold
Per IS 455:2015: chemical composition, physical properties per Tables. Mill test certificate (MTC) with each consignment; minimum 28-day strength 33 MPa.
Site example
Site reality: the Atal Setu (Mumbai Trans-Harbour Link) project used PSC for the marine pylons because of long-term chloride exposure. The chosen PSC had 50% GGBS, providing 300% lower chloride permeability vs OPC. Cost premium ~5% over OPC; service life projection improved from 50 to 100+ years. PSC's durability advantage often justifies the cost in marine and aggressive environments.
Frequently asked
What is PSC cement?
Portland Slag Cement (PSC) is hydraulic cement made by grinding OPC clinker with 25-70% Ground Granulated Blast-furnace Slag (GGBS). The combined product has improved chloride and sulphate resistance, lower heat of hydration, and better long-term strength than OPC. Used for mass concrete, marine structures, and aggressive environments. Indian standard: IS 455:2015.
Where is PSC used?
PSC is used where its advantages over OPC matter: (1) Mass concrete (dams, large rafts) — lower heat of hydration reduces thermal cracking. (2) Marine structures (bridges, sea-walls) — better chloride resistance increases service life. (3) Sulphate-bearing groundwater. (4) Sustainable construction (lower embodied CO2). The Atal Setu (MTHL) uses PSC for marine pylons.
What is the difference between PPC and PSC?
PPC = Portland Pozzolana Cement (OPC + 15-35% fly ash, IS 1489). PSC = Portland Slag Cement (OPC + 25-70% GGBS, IS 455). Both are blended cements with reduced clinker. PSC has better resistance to chloride and sulphate attack than PPC. PPC is more widely available (fly ash is universal); PSC is regional (slag limited to steel-producing regions). Both have slower early strength than OPC and require extended curing.
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