Post-Tensioning / PT
Concrete reinforced with high-tensile steel tendons under tension
Post-tensioning (PT) is a method of pre-stressing concrete where steel tendons are tensioned AFTER concrete has hardened. The tendons are placed in ducts (corrugated metal or HDPE) embedded in the concrete; once concrete reaches design strength (usually 25-30 MPa at 7-10 days), the tendons are stressed using hydraulic jacks and locked at end anchorages. Indian Standard IS 1343:2012 governs prestressed concrete design; IS 14268:1995 specifies post-tensioning systems and tendons.
The construction sequence: (1) Form-work and reinforcement placed including PT ducts. (2) Concrete cast and cured. (3) Pre-stressing strand threaded through duct. (4) Hydraulic jack tensions strand to design stress (~70-75% of strand ultimate strength). (5) Anchorage at one or both ends locks the tension. (6) Grout the duct (cement grout) bonding strand to concrete and preventing corrosion. Tendons can be straight (slabs), parabolic (long-span beams), or harped (specialty).
Key design considerations per IS 1343:2012: (a) Initial prestressing force after immediate losses (anchor slip, friction). (b) Effective prestress after long-term losses (creep, shrinkage, strand relaxation) — typically 12-22% reduction over 5-10 years. (c) Flexural design for service and ultimate states. (d) Shear design including prestress contribution. Major Indian PT applications: long-span flat slabs (10-15 m spans), transfer girders, bridge box-girders, water-retaining structures. Specialised contractors: VSL India, BBR India, SLPL.
- Long-span flat slabs (10-15 m) in office buildings
- Transfer girders and beam-and-slab transfer floors
- Bridge box-girders and segmental construction
- Pre-stressed concrete water tanks (IS 3370)
- Beam-and-slab parking-deck construction