Painting & Coatings
Wall and ceiling painting
Painting in construction is the application of pigmented coating systems to building surfaces for protection, aesthetics, and durability. Indian Standards: IS 5410 (cement primer), IS 102 (lead-based paint specifications, now restricted), IS 8043 (industrial floor coatings), IS 156 (ready-mixed paint), IS 5411 (white-cement-based water paint). Major Indian paint manufacturers: Asian Paints, Berger, Nerolac, Kansai Nerolac, Akzo Nobel India (Dulux). The Indian paint industry is the second-largest in Asia after China, with ~₹85,000 cr annual revenue.
Main paint categories: (1) Emulsion (water-based) — most common interior wall paint; ₹150-500/L; 5-10 year service life; low-VOC and low-odour. (2) Enamel (oil-based) — for woodwork, doors, windows, metal; ₹250-700/L; 8-15 year service life; higher gloss. (3) Distemper (cement-based) — cheaper interior paint; ₹80-200/L; 3-5 year service life. (4) Texture paint — decorative finish; ₹350-1500/L. (5) Exterior paint — UV-resistant, weather-proof; ₹300-1200/L; 7-12 year service life. (6) Industrial paint — chlorinated rubber (tank lining), epoxy (chemical resistance), polyurethane (UV resistance), zinc-rich primer (anti-corrosion).
Application: (1) Substrate preparation — clean (dust-free, free of laitance), dry (moisture < 10%), primed. (2) Primer — cement primer for walls, alkyd primer for woodwork. (3) Putty filler — for surface imperfections; cured 24-48 hours before painting. (4) First coat — full coverage, allow 4-6 hours drying. (5) Second coat — applied perpendicular to first; allow 6-12 hours. (6) Final inspection — light reflected at low angle reveals defects; repair as needed. (7) Cure — 14 days for full cure before exposure to harsh conditions. The most-overlooked Indian painting issue: substrate moisture — applying paint to damp walls causes blistering and peeling within months. Walls should be dry (moisture meter <10%) before painting. Outdoor painting in monsoon should be avoided unless using specialty waterproof systems.
- Interior wall and ceiling finishes (emulsion paint)
- Exterior wall finishes (weather-resistant emulsion)
- Woodwork — doors, windows, furniture (enamel paint)
- Metalwork — railings, gates (enamel + zinc primer)
- Industrial — tanks, equipment, chemical-resistant coatings