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IS 7692 : 1993Specification for head forms for testing of helmets

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UN ECE Regulation No. 22.06 · ANSI/ISEA Z89.1
CurrentSpecializedSpecificationFire Safety · Fire Fighting
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OverviewValues7InternationalTablesFAQ3

IS 7692:1993 is the Indian Standard (BIS) for head forms for testing of helmets. This standard specifies the materials, dimensions, mass, and constructional requirements for various sizes of head forms. These head forms are used for the testing of protective helmets to ensure they meet safety standards and provide a consistent basis for evaluation.

Specification for head forms for testing of helmets

Overview

Status
Current
Usage level
Specialized
Domain
Fire Safety — Fire Fighting
Type
Specification
Amendments
Amendment 1 (October 1999)
International equivalents
UN ECE Regulation No. 22.06 · United Nations Economic Commission for Europe (UNECE)ANSI/ISEA Z89.1-2014 (R2019) · American National Standards Institute / International Safety Equipment Association, USA
Also on InfraLens for IS 7692
7Key values1Tables3FAQs
Practical Notes
! This standard is critical for any lab testing protective helmets (industrial, firefighter, etc.) to ensure the test setup is standardized.
! Ensuring the head form's mass is within the specified tolerance (e.g., ±0.05 kg) is critical for valid impact and shock absorption test results.
! The standard is harmonized with international standard ISO/DIS 6220, making it relevant for products intended for international markets.
Frequently referenced clauses
Cl. 2MaterialCl. 3Dimensions and MassCl. 4Marking
Pulled from IS 7692:1993. Browse the full clause & table index below in Tables & Referenced Sections.
Updates & Amendments1 amendment
Amendment 1 (October 1999)
Consolidated list per BIS. For the text of each amendment, refer to the BIS portal link above.
woodmagnesium alloyplastic

International Equivalents

Similar International Standards
EN 960:2006CEN (European Committee for Standardization), Europe
HighWithdrawn
Headforms for use in the testing of protective helmets
Specifies the dimensional, material, and mass requirements for a series of headforms for helmet testing.
UN ECE Regulation No. 22.06United Nations Economic Commission for Europe (UNECE)
MediumCurrent
Uniform provisions concerning the approval of protective helmets and their visors for drivers and passengers of motor cycles and mopeds
Defines headforms in Annex 6 specifically for the testing of motorcycle helmets under this regulation.
ANSI/ISEA Z89.1-2014 (R2019)American National Standards Institute / International Safety Equipment Association, USA
LowCurrent
American National Standard for Industrial Head Protection
Specifies a standard headform (and optional sizes) for testing industrial safety helmets, with a different sizing approach.
ISO/DIS 6220:1983International Organization for Standardization (ISO)
HighWithdrawn
Headforms for use in the testing of protective helmets
Served as the foundational draft for both IS 7692 and EN 960, defining the original geometry and dimensions.
Key Differences
≠IS 7692 specifies 6 headform sizes (A, E, J, K, M, O), while EN 960 and ECE 22.06 offer a more granular range with different letter designations for some circumferences (e.g., a 600mm head is 'M' in IS 7692 but 'K' in EN 960).
≠The specified mass for equivalent headform sizes differs significantly. For a 570 mm headform (Size J), IS 7692 requires 4.7 kg, EN 960 requires 5.0 kg, and the more recent ECE 22.06 requires a heavier 5.6 kg.
≠The material resonance requirement in IS 7692 is 'no resonance below 3000 Hz', which aligns with ECE 22.06, but is less strict than EN 960:2006, which specifies 'no resonance below 5000 Hz'.
≠IS 7692 is a standalone specification for headforms, whereas in standards like ECE 22.06 and ANSI Z89.1, the headform specifications are an integral part of a larger helmet performance standard.
Key Similarities
≈The fundamental geometry and shape of the headforms in IS 7692 are very similar to those in EN 960, as both are based on the withdrawn ISO/DIS 6220 draft standard.
≈All standards recommend a low-resonance metal, such as magnesium alloy, as the primary material for the headform to ensure testing consistency and durability.
≈IS 7692, EN 960, and ECE 22.06 all require the headforms to be clearly marked with reference planes (Basic, Reference) and axes (longitudinal, vertical) for accurate and repeatable helmet positioning.
≈All compared standards permit the use of laminated hardwood (e.g., beech) as an alternative material to metal, provided it meets the necessary dimensional and performance criteria.
Parameter Comparison
ParameterIS ValueInternationalSource
Headform Circumference Size J570 mm570 mmEN 960:2006 / ECE 22.06
Mass for 570 mm Headform (Size J)4.7 kg ± 0.3 kg5.6 kg ± 0.1 kgECE 22.06
Mass for 570 mm Headform (Size J)4.7 kg ± 0.3 kg5.0 kg ± 0.25 kgEN 960:2006
Designation for 600 mm CircumferenceMKEN 960:2006
Material Resonance FrequencyNo resonance below 3000 HzNo resonance below 5000 HzEN 960:2006
Material Resonance FrequencyNo resonance below 3000 HzNo resonance below 3000 HzECE 22.06
Primary MaterialLow-resonance metal, such as magnesium alloyMagnesium alloyEN 960:2006
Alternative MaterialLaminated hardwood (beech or similar)Laminated woodEN 960:2006
⚠ Verify details from original standards before use

Key Values7

Quick Reference Values
Mass of Headform Size A3.6 ± 0.05 kg
Mass of Headform Size J5.6 ± 0.05 kg
Mass of Headform Size M6.1 ± 0.05 kg
Circumference of Headform Size A500 mm
Circumference of Headform Size J585 mm
Circumference of Headform Size M620 mm
Minimum density for wood headform0.48 g/cm³

Tables & Referenced Sections

Key Tables
Table 1 - Dimensions and Mass of Headforms
Key Clauses
Clause 2 - Material
Clause 3 - Dimensions and Mass
Clause 4 - Marking

Frequently Asked Questions3

What are the standard sizes of head forms specified in IS 7692?+
Five sizes are specified: A (500mm), E (540mm), J (585mm), K (600mm), and M (620mm) circumference (Table 1).
What is the specified mass for the common 'J' size head form?+
The mass for head form size J is 5.6 ± 0.05 kg (Table 1).
What materials are permitted for constructing the head forms?+
The standard specifies materials with low resonance such as mahogany wood (density ≥ 0.48 g/cm³) or a specified magnesium alloy (Clause 2).

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