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IS 516 Part 5/Sec 1 : 2021Methods of Tests for Strength of Concrete - Part 5: Non-Destructive Testing of Concrete - Section 1: Ultrasonic Pulse Velocity

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ASTM C39/C39M · EN 12390-3 · ASTM C78/C78M
CurrentFrequently UsedTesting MethodMaterials Science · Concrete
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OverviewValues6InternationalTablesFAQ4Related

IS 516:2021 Part 5/Sec 1 is the Indian Standard (BIS) for methods of tests for strength of concrete - part 5: non-destructive testing of concrete - section 1: ultrasonic pulse velocity. This code covers the non-destructive testing procedure for assessing the quality of concrete using the Ultrasonic Pulse Velocity (UPV) method. Engineers use it to evaluate concrete homogeneity, detect internal voids or cracks, and estimate the dynamic modulus of elasticity in existing structures without causing damage.

Specifies the method for determining the ultrasonic pulse velocity in concrete.

Quick Reference — IS 516 Part 5 Sec 1:2021 Rebound Hammer NDT

Test setup, rejection criteria, quality grades (R-value bands), calibration frequency and direction corrections.

✓ Verified 2026-04-26
ReferenceValueClause
Hammer typeSchmidt rebound hammer (Type N — standard impact)Cl. 4 / IS 13311 Pt 2 ref
Test surface preparationSmooth, ground if rough; remove laitanceCl. 6.2
Test grid — points per locationMin 9 (typically 12)Cl. 6.4
Spacing between points≥ 25 mm (and ≥ 25 mm from edge)Cl. 6.4
Discard outlier ruleReading differing > ±6 from mean rejectedCl. 7.1
Quality grade — R ≥ 40 (horizontal)Very good / hard layerCl. 8 (Table)
Quality grade — R 30–40GoodCl. 8 (Table)
Quality grade — R 20–30FairCl. 8 (Table)
Quality grade — R < 20Poor / doubtfulCl. 8 (Table)
Direction correction — vertical (downward)+ correction (refer hammer chart)Cl. 7.2
Calibration — frequencyBefore/after each project (anvil block)Cl. 5.2
Calibration anvil — required reading80 ± 2 (typical N-type)Cl. 5.2
Min concrete age14 days (for trustable correlation)Cl. 6.1
Member thickness — min100 mmCl. 6.1
Use — strength estimate ONLY with site correlationDirect strength from R is unreliable; use cube correlationCl. 8.1
⚠ Rebound hammer estimates surface hardness only. For strength assessment, always combine with cores / UPV. Verify with latest BIS publication.

Overview

Status
Current
Usage level
Frequently Used
Domain
Materials Science — Concrete
Type
Testing Method
International equivalents
ASTM C39/C39M · ASTM InternationalEN 12390-3 · CEN (European Committee for Standardization)ASTM C78/C78M · ASTM InternationalISO 1920-4 · ISO (International Organization for Standardization)
Typically used with
IS 456
Also on InfraLens for IS 516
6Key values1Tables1Knowledge articles4FAQs
Practical Notes
! Direct transmission (opposite faces) is the most reliable arrangement, followed by semi-direct and indirect (surface) transmission.
! Measurements taken near or parallel to steel reinforcement can yield artificially high velocity readings because pulses travel faster through steel than concrete.
! Moisture content affects readings; wet concrete generally shows a higher pulse velocity than dry concrete of the same quality.
! Couplant is strictly required to ensure good acoustical contact between the transducers and the concrete surface; otherwise, air pockets will block the signal.
Frequently referenced clauses
Cl. 5Test ProcedureCl. 6Measurement of Transit TimeCl. 7Velocity Criterion for Concrete Quality GradingCl. 8Influence of Test Conditions
Pulled from IS 516:2021. Browse the full clause & table index below in Tables & Referenced Sections.
concretereinforced concrete

International Equivalents

Similar International Standards
ASTM C39/C39MASTM International
HighCurrent
Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens
High
EN 12390-3CEN (European Committee for Standardization)
HighCurrent
Testing hardened concrete - Part 3: Compressive strength of test specimens
High
ASTM C78/C78MASTM International
HighCurrent
Standard Test Method for Flexural Strength of Concrete (Using Simple Beam with Third-Point Loading)
Medium
ISO 1920-4ISO (International Organization for Standardization)
HighCurrent
Testing of concrete - Part 4: Strength of hardened concrete
High
Key Differences
≠IS 516:2021 primarily specifies cube specimens (e.g., 150 mm) for compressive strength testing, while standards like ASTM C39/C39M predominantly use cylindrical specimens (e.g., 150x300 mm).
≠The standard curing temperature for concrete specimens in IS 516:2021 is specified as 27 ± 2 °C for water curing, which differs from the 23 ± 2 °C typically specified by ASTM and EN standards for moist curing.
≠For flexural strength testing using third-point loading, IS 516:2021 specifies a span-to-depth ratio of 4 (e.g., 600 mm span for a 150 mm deep beam), whereas ASTM C78/C78M and EN 12390-5 specify a span-to-depth ratio of 3 (e.g., 450 mm span for a 150 mm deep beam).
≠IS 516:2021 requires compaction of cylindrical specimens in approximately 5 cm layers, resulting in 6 layers for a 300 mm high cylinder, while ASTM C31/C31M specifies compaction in three layers for the same size cylinder.
≠The allowable time between removing specimens from curing and commencing the compressive strength test varies; IS 516:2021 allows up to 30 minutes, whereas some standards like EN 12390-3 stipulate a shorter duration, such as within 15 minutes.
Key Similarities
≈All standards adhere to the same underlying physical principles for determining mechanical properties of hardened concrete, ensuring that fundamental concepts like compressive, flexural, and splitting tensile strength are measured consistently.
≈The general types of testing equipment, such as universal testing machines, compression testing machines, load cells, and extensometers, are fundamentally similar across IS 516:2021 and its international counterparts.
≈The importance of controlled environmental conditions (temperature and humidity) during specimen curing to ensure consistent hydration and strength development is a shared critical requirement across these standards.
≈The practice of testing concrete specimens at specific, standardized ages (e.g., 7, 28, 56, 90 days) to monitor strength gain and compliance is common across most international concrete testing standards.
Parameter Comparison
ParameterIS ValueInternationalSource
Standard Compressive Strength Specimen Type (Primary)CubeCylinderASTM C39/C39M
Compressive Strength Loading Rate (Stress/time)14 N/mm²/minute0.25 ± 0.05 MPa/s (approx. 15 ± 3 N/mm²/min)ASTM C39/C39M
Curing Temperature for Standard Specimens (Water/Moist Curing)27 ± 2 °C23 ± 2 °CASTM C31/C31M (referenced by C39/C39M)
Flexural Strength Test - Span-to-Depth Ratio (Third-Point Loading)4 (e.g., 600 mm span for 150 mm depth)3 (e.g., 450 mm span for 150 mm depth)ASTM C78/C78M, EN 12390-5
Number of Layers for Compaction of 300mm High Cylinders (by rodding)6 layers (approx. 5 cm deep each)3 layers (approx. 10 cm deep each)ASTM C31/C31M
Maximum Time from Curing to Compressive TestWithin 30 minutesWithin 15 minutesEN 12390-3
⚠ Verify details from original standards before use

Key Values6

Quick Reference Values
Excellent Concrete Quality> 4.5 km/sec
Good Concrete Quality3.5 to 4.5 km/sec
Doubtful Concrete Quality3.0 to 3.5 km/sec
Poor Concrete Quality< 3.0 km/sec
Typical transducer frequency20 kHz to 150 kHz
Accuracy of transit time measurement+/- 0.1 microseconds
Key Formulas
V = L / T — Ultrasonic pulse velocity (V), where L is path length and T is transit time

Tables & Referenced Sections

Key Tables
Table 1 - Velocity Criterion for Concrete Quality Grading
Key Clauses
Clause 5 - Test Procedure
Clause 6 - Measurement of Transit Time
Clause 7 - Velocity Criterion for Concrete Quality Grading
Clause 8 - Influence of Test Conditions

Related Resources on InfraLens

Cross-Referenced Codes
IS 456:2000Plain and Reinforced Concrete - Code of Pract...
→
Articles & Guides
📖Concrete Cube Test Procedure as per IS 516
→
🧮
Mix Design Calculator
IS 10262 · M20–M50

Frequently Asked Questions4

What is the velocity for 'Good' quality concrete?+
According to Table 1, concrete with a UPV between 3.5 km/s and 4.5 km/s is graded as 'Good'.
Can UPV determine the exact compressive strength of concrete?+
No, UPV is primarily used to assess uniformity and quality. It can only be used to estimate compressive strength if a rigorous correlation curve is established for the specific concrete mix.
How does path length affect the test?+
The path length must be measured accurately. For direct transmission, it is the shortest distance between transducers. Any error in path length measurement directly creates an error in the calculated velocity.
What is the effect of surface roughness on UPV tests?+
Rough surfaces require smoothing (e.g., grinding) or the use of a thicker couplant layer to ensure proper transducer contact, otherwise transit time readings will be inaccurate or unreadable.

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