IS 4443:1980 is the Indian Standard (BIS) for the use of resin-type chemical-resistant mortars. This code lays down recommendations for the storage, mixing, application, and curing of resin-type chemical-resistant mortars used for bonding acid-resistant bricks and tiles. It covers phenolic, furan, epoxy, and polyester resin mortars primarily used in aggressive industrial and chemical environments.
Code of practice for the use of resin-type chemical-resistant mortars
| Parameter | IS Value | International | Source |
|---|---|---|---|
| Recommended Application Temperature | Preferably between 20°C and 35°C; shall not be applied below 10°C. | Optimum working temperature is 70°F to 80°F (21°C to 27°C). | ASTM C399 / C399M - 18 |
| Recommended Bed Joint Thickness | 3 mm to 10 mm | Not specified; width and depth shall be as required by the design engineer's drawings and specifications. | ASTM C399 / C399M - 18 |
| Concrete Surface Preparation | Clean surface by wire brushing, chipping, sand or grit blasting. | Surface must be prepared to a specific Concrete Surface Profile (CSP) per ICRI 310.2, typically CSP 3-5 for mortar applications. | ASTM C399 / C399M - 18 |
| Initial Cure Before Chemical Service | Minimum 7 days at 27°C. | Varies by product and service; full chemical resistance may take 7 to 14 days at 73°F (23°C). Follow manufacturer's recommendation. | ASTM C399 / C399M - 18 |
| Material Shelf Life | Generally 6 to 12 months when stored below 30°C. | As stated by the manufacturer on the packaging or technical data sheet. | ASTM C399 / C399M - 18 |
| Mixing Method | Mix for about 3 minutes till uniform. Manual mixing for small quantities is permitted. | Mechanical mixing with a low-speed mixer is recommended. Mix according to manufacturer's instructions. | ASTM C399 / C399M - 18 |