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IS 4151 : 1993Specification for protective helmets for scooter and motorcycle riders

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ECE 22.06 · FMVSS No. 218 · SNELL M2020
CurrentEssentialSpecificationTransportation · Fire Fighting
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OverviewValues4InternationalTablesFAQ3Related

IS 4151:1993 is the Indian Standard (BIS) for protective helmets for scooter and motorcycle riders. This standard specifies the requirements regarding materials, construction, workmanship, and performance tests (such as impact absorption and penetration resistance) for protective helmets used by motorcycle and scooter riders.

Specification for protective helmets for scooter and motorcycle riders

Overview

Status
Current
Usage level
Essential
Domain
Transportation — Fire Fighting
Type
Specification
Amendments
Amendment 1 (1999)
International equivalents
ECE 22.06 · UNECE (Europe)FMVSS No. 218 · DOT (US)SNELL M2020 · Snell Memorial Foundation (US/International)
Typically used with
IS 2500IS 9973
Also on InfraLens for IS 4151
4Key values3FAQs
Practical Notes
! Compliance with IS 4151 is legally mandatory under the Motor Vehicles Act for manufacturing and selling two-wheeler helmets in India.
! Visors attached to the helmet are not covered by this standard and must conform separately to IS 9973.
! The 1993 version was superseded by the 2015 revision, which updated impact testing protocols and altered weight limits to improve rider comfort and safety.
Frequently referenced clauses
Cl. 4MaterialsCl. 5ConstructionCl. 6Performance RequirementsCl. 7Marking and Packing
Pulled from IS 4151:1993. Browse the full clause & table index below in Tables & Referenced Sections.
Updates & Amendments1 amendment
1999Amendment 1 (1999)
Consolidated list per BIS. For the text of each amendment, refer to the BIS portal link above.
thermoplasticfiberglasspolycarbonateexpanded polystyrene

International Equivalents

Similar International Standards
ECE 22.06UNECE (Europe)
HighCurrent
Uniform provisions concerning the approval of protective helmets and their visors for drivers and passengers of motorcycles and mopeds
Both standards specify performance requirements for protective helmets for riders of two-wheeled motor vehicles.
FMVSS No. 218DOT (US)
HighCurrent
Motorcycle Helmets
Both are mandatory government standards setting minimum safety performance for motorcycle helmets in their respective regions.
SNELL M2020Snell Memorial Foundation (US/International)
MediumCurrent
2020 Standard For Protective Headgear For Use With Motorcycles And Other Motorized Vehicles
A voluntary, often more stringent standard focused on high-performance impact management for competitive and street use.
ECE 22.05UNECE (Europe)
HighWithdrawn
Uniform provisions concerning the approval of protective helmets and their visors for drivers and passengers of motorcycles and mopeds
The direct predecessor to ECE 22.06, with a testing regime more comparable in complexity to IS 4151:1993.
Key Differences
≠IS 4151:1993 specifies impact tests at a single velocity (7.0 m/s), whereas the modern ECE 22.06 standard mandates tests at multiple velocities (low, medium, and high speed) to assess performance across a wider range of accident scenarios.
≠ECE 22.06 includes a mandatory test for rotational acceleration by using an oblique (angled) anvil, which simulates the rotational forces on the brain during an angled impact. IS 4151:1993 does not have a requirement for testing rotational forces.
≠The Indian standard includes a penetration test where a 3 kg pointed striker is dropped onto the helmet. The modern ECE 22.06 standard has eliminated this specific test in favor of more comprehensive shell rigidity and multi-impact assessments. The US DOT standard, however, retains a similar penetration test.
≠ECE 22.06 has integrated and extensive requirements for visors, including optical quality, scratch resistance, and impact resistance. IS 4151:1993 covers helmets only and references a separate standard (IS 9973) for visors, which is not as comprehensive.
Key Similarities
≈Both standards mandate a critical impact absorption (or attenuation) test, where a helmeted headform is dropped onto an anvil, and the transmitted acceleration to the headform must remain below a specified threshold.
≈Both IS 4151:1993 and its international counterparts require a retention system (chin strap) test to ensure the helmet remains securely on the rider's head during an impact. The tests verify the strap's strength and resistance to stretching.
≈All standards specify a minimum requirement for peripheral vision, ensuring the helmet design does not dangerously obstruct the rider's field of view. The required horizontal angle is very similar across standards.
≈The fundamental construction principle is similar, requiring a hard outer shell to distribute impact force and a crushable inner liner (typically EPS - Expanded Polystyrene) to absorb impact energy.
Parameter Comparison
ParameterIS ValueInternationalSource
Impact Attenuation (Peak G-force limit)300 g (for both flat and hemispherical anvils)Peak acceleration must not exceed 275 g; Head Injury Criterion (HIC) must not exceed 2400.ECE 22.06
Primary Impact Test Velocity (Flat Anvil)7.0 m/s7.5 m/s (plus additional tests at 6.0 m/s and 8.2 m/s at different points)ECE 22.06
Penetration Resistance Test3 kg pointed striker dropped from 2 m height; must not contact headform.3 kg pointed striker dropped from 3 m height; must not contact headform.FMVSS No. 218
Retention System (Chin Strap) Dynamic Test15 kg mass dropped from 0.75 m. Max elongation 35 mm (dynamic), 25 mm (residual).10 kg mass dropped from 0.75 m. Max dynamic displacement 35 mm.ECE 22.06
Peripheral Vision (Horizontal)≥ 105° on each side of the median plane.≥ 105° on each side of the reference point.ECE 22.06
Rotational Force TestNot specified.Mandatory. Performed on an angled anvil to measure rotational acceleration. Brain Injury Criterion (BrIC) must be ≤ 0.78.ECE 22.06
⚠ Verify details from original standards before use

Key Values4

Quick Reference Values
Maximum mass of helmet1500 g
Peripheral vision clearanceNot less than 105 degrees
Upward visual clearanceNot less than 7 degrees
Downward visual clearanceNot less than 45 degrees

Tables & Referenced Sections

Key Tables
No tables data
Key Clauses
Clause 4 - Materials
Clause 5 - Construction
Clause 6 - Performance Requirements
Clause 7 - Marking and Packing

Related Resources on InfraLens

Cross-Referenced Codes
IS 2500:2017Sampling Inspection Procedures — Part 1: Attr...
→
IS 9973:1981Specification for visors for scooter helmets
→

Frequently Asked Questions3

What is the maximum permissible weight of a helmet according to this version?+
1500g under the 1993 standard (this was later revised in the 2015 version).
Does IS 4151 cover testing for the helmet visor?+
No, visors must independently conform to IS 9973.
What are the primary performance tests required for helmet certification?+
Impact absorption, penetration resistance, rigidity, and retention system testing (conducted as per IS 9790).

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