IS 4138

: 1977

Safety code for working in compressed air

CurrentSpecializedSafety CodeGeotechnical · Construction Management incl. Safety
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This standard lays down the safety requirements for workers employed in compressed air environments, such as during the construction of caissons, shafts, and tunnels. It provides detailed protocols for medical fitness, safe compression and decompression rates, working hour limits based on pressure, and mandatory emergency medical facilities to prevent decompression sickness.

Safety code for working in compressed air

Quick Reference Values
minimum age of worker20 years
maximum age of worker50 years
minimum fresh air supply0.3 m3/min per person
max compression rate0.35 kg/cm2 per minute
pressure requiring medical lock> 1.0 kg/cm2
maximum working pressure3.5 kg/cm2 (without special permission)
Practical Notes
Strict adherence to decompression tables is mandatory to prevent decompression sickness (the bends).
A fully equipped medical lock must be maintained on site if the working pressure exceeds 1.0 kg/cm2.
Workers must be excluded from compressed air work if they have a cold, ear infection, or respiratory issues.